Ford Mustang Service Manual: Differential Case and Ring Gear - Conventional

Rear Drive Axle and Differential

 


 



  • The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
  • The hypoid-design gearset consists of 8.8-inch ring gear (4209) and a drive pinion gear (4209).

    Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).

  • A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut (389546-S100) adjusts the preload.
  • Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
  • The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
  • Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
  • An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
Axle Housing
Rear Drive Axle and Differential   The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The diffe ...

Disassembly
Disassembly 1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the bolts. 3. CAUTION: Do not damag ...

Other materials:

Steering System Symptom Definitions
Inspection and Verification CAUTION: Do not hold the steering wheel (3600) at the stops for an extended amount of time. Damage to the power steering pump (3A674) will result. NOTE: Make the following preliminary checks before repairing the steering system: ...

911 Assist
WARNING: Unless the 911 Assist setting is set on prior to a crash, the system will not dial for help which could delay response time, potentially increasing the risk of serious injury or death after a crash. WARNING: Do not wait for 911 Assist to make an ...

Wheel Hub - Cobra
Rear Suspension (Description and Operation)   Item Part Number Description 1 18125 Rear shock absorber 2 - Rear axle driveline vibration damper 3 5A649 Rear lower suspension arm and bushing (common LH and RH) ...