Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Description and Operation)
Power Brake Booster


The vacuum type power brake booster (2005):
- is a dual diaphragm, vacuum assisted power brake booster
- reduces brake pedal force and travel distance.
- is located on the LH side of the bulkhead in the engine compartment, between the brake pedal (2455) and the brake master cylinder (2140).
- is divided into separate chambers by the diaphragms.
- will not operate if vacuum is restricted or if any of the vacuum related power brake components fail.
- is installed as an assembly.
If the power assist fails, the brake system will continue to operate with increased brake pedal effort.
Hose and Check Valve
The power brake booster check valve (2365):
- is located on the front of the power brake booster.
- is installed separately; (install a new grommet when installing a new check valve).
- is positioned between the power brake booster and the power brake booster hose.
- closes when the engine is turned off.
- in the closed position, traps engine vacuum in the power brake booster
- retains vacuum to provide several power assisted brake applications with the engine off.


Power Brake Actuation
Torque Specifications
...
Brake Booster - Hydro-Boost (Description and Operation)
The Hydro-Boost brake booster is a hydraulically operated brake booster
powered by the power
steering pump (3A674). The power steering pump provides the fluid pressure to
operate both the
power brak ...
Other materials:
Pinpoint Tests
PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE
RELAY DOES CLICK
Test Step
Result / Action to Take
A1 CHECK THE VOLTAGE TO THE STARTER RELAY
YesGO to A2 .
No
REPAIR circuit 1050 (LG/VT) for an open. TEST the
system for normal operation. ...
Air Conditioning (A/C) System Recovery, Evacuation and Charging
Special Tool(s)
R-134a A/C Refrigerant Center
176-00002 or equivalent
R-134a A/C Refrigerant Center
023-00153 or equivalent
R-134a Manifold Gauge Set
176-R032A or equivalent
1.2 CFM Vacuum Pump
023-00162 o ...
Axle Housing Casting Porosity (Holes in Casting) Repair
CAUTION: To keep the axle's sound characteristics, do not disassemble
the carrier.
NOTE: Casting porosity is a condition where occasionally gas bubbles will
form during the casting
process leaving small pockets in the metal that will cause the axle housing t ...
