Ford Mustang (1999-2004) Service Manual: Installation
1. CAUTION: To prevent refrigerant system contamination, do not allow dirt or other foreign materials to enter the A/C compressor.
Clean the A/C compressor nose area.
2. Place the shaft seal on the special tool. Lubricate the shaft seal and the special tool with PAG oil or equivalent.
3. Position the shaft seal and the special tool over the A/C compressor shaft.
4. Using the special tool, push the shaft seal onto the A/C compressor shaft until seated.
5. Install the shaft seal snap ring.
6. Carry out the A/C compressor external leak test. For additional information, refer to Component Tests in Section.
7. Install the shaft seal felt.
8. Install the A/C clutch hub spacer.
9. Install the A/C disc and hub assembly.
10. Using the special tool, install the A/C disc and hub assembly retaining bolt.
11. Measure and adjust the clutch air gap by removing or adding spacers as needed.
12. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
Evaporator Core
Removal and Installation
NOTE: The evaporator core is not separately serviceable, it is serviced only with the evaporator core housing assembly.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
NOTE: If an evaporator core leak is suspected, the evaporator core must be leak tested before it is removed from the vehicle. For additional information, refer to Section.
1. Remove the evaporator core housing. For additional information, refer to Section.
2. Transfer the components from the old evaporator core housing to the new evaporator core housing.
3. Install the evaporator core housing. For additional information, refer to Section.
Removal
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. ...
Suction Accumulator
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
1. Recover the refriger ...
Other materials:
Air Bag Supplemental Restraint System (SRS) (Description and Operation)
The air bag supplemental restraint system (SRS) is designed to provide
increased collision protection
for front seat occupants in addition to that provided by the three-point safety
belt system. Safety belt
use is necessary to obtain the best occupant protec ...
Parking Brake (Diagnosis and Testing)
Inspection and Verification
1. Verify the customer's concern by operating the parking brake system to
duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanica ...
Subwoofer Amplifier - Convertible
Removal and Installation
1. NOTE: The convertible top needs to be in the up position to
remove the subwoofer amplifiers.
From inside the luggage compartment, remove the forward panel.
1. Remove the pin-type retainers.
2. Remove the forward pa ...