Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Installation
    WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. 1. Disconnect the battery ground cable and wait at least one minute. For additional information, re ...

    Supercharger Cooling System Flushing
    1. WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot cool ...

    Cleaning products
    For best results, use the following products or products of equivalent quality: Motorcraft Bug and Tar Remover (ZC-42) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Detail Wash (ZC-3-A) Motorcraft Dusting Cloth (ZC-24) Motorcraft Engine Shampoo and ...