Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Roller Follower -Inspection
Push rod engines
1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.
OHC engines
Valve Tappet -Inspection
Push rod engines
1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.
OHC engines
Valve -Stem Diameter
1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journa ...
Valve Stem to Valve Guide Clearance
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Clearance Gauge, Valve Guide
303-004 (TOOL-6505-E) or
equivalent
NOTE: Valve ...
Other materials:
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WARNING: Use extreme care and observe all safety and service
...
Driveshaft - Cobra
Material
Item
Specification
Threadlock and Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Silicone Lubricant
(Aerosol)
F5AZ-19553-AA
ESR-M13P4-A
Removal and Installation
1. Raise and support the vehicle.
2. NOTE: To aid disass ...
Idle Air Control (IAC) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional
information, refer to Section.
2. Disconnect the idle air control (IAC) valve electrical connector.
3. Remove the bolts, the IAC valve and the gasket.
4. NOTE: Install a new ga ...
