Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Body Sealer Types And Applications
    Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door ope ...

    Hydraulic Lash Adjusters
    Removal 1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the 16 hydraulic lash adjusters. 3. Inspect the roller followers. For additional information, refer to Section. Installation 1. To ins ...

    Output Shaft Speed (OSS) Sensor
    Removal and Installation 1. With the vehicle in NEUTRAL, raise and support the vehicle. 2. Disconnect the electrical connector. 3. Remove the output shaft speed (OSS) sensor. 4. To install, reverse the removal procedure. ...