Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Roller Follower -Inspection
Push rod engines
1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.
OHC engines
Valve Tappet -Inspection
Push rod engines
1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.
OHC engines
Valve -Stem Diameter
1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journa ...
Valve Stem to Valve Guide Clearance
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Clearance Gauge, Valve Guide
303-004 (TOOL-6505-E) or
equivalent
NOTE: Valve ...
Other materials:
Dual Converter Y-Pipe - 3.8L
Removal
NOTE: The RH and LH catalytic converters are serviceable separately.
1. Raise and support the vehicle. For additional information, refer to
Section.
2. CAUTION: When repairing the exhaust system or removing exhaust
components,
disconnect all heated o ...
Paint Codes
The first set of paint code letters/numbers listed indicate the vehicle
primary body color. The second
set of paint code letters/numbers listed (if applicable) indicate a two-tone or
accent body color.
B7 - Zinc Yellow (clear coat)
CX - Dark Shadow Gray ...
Door Speaker - Lower
Removal and Installation
1. Remove the front door trim panel (239420). For additional
information, refer to Section
2. Remove the speaker (18808).
1. Remove the screws.
2. Disconnect the electrical connector.
3. Remove the speaker.
3. ...