Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Roller Follower -Inspection
Push rod engines
1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

OHC engines

Valve Tappet -Inspection
Push rod engines
1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

OHC engines

Valve -Stem Diameter
1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journa ...
Valve Stem to Valve Guide Clearance
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Clearance Gauge, Valve Guide
303-004 (TOOL-6505-E) or
equivalent
NOTE: Valve ...
Other materials:
Heater Hose Coupling
Special Tool(s)
Remover, Heater Hose Inlet
Tube
412-042 (T85T-18539-AH)
Disconnect Tool, Heater Hose
412-127
Material
Item
Specification
MERPOL
-
ESE-M99B144-B
Disconnect
CAUTION: Do not attempt to install a ...
Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine power
to the transmission upon
driver command.
The clutch is a single plate, dry friction clutch disc. The clutch
disc has a splined hub (with
integral torsional dampening springs ...
Countershaft Bearing
Special Tool(s)
Bearing Replacer
308-061 (T77J-7025-L)
Front Bearing Replacer
308-062 (T77J-7025-M)
Mainshaft Front Bearing
Replacer
308-081 (T82T-7003-DH)
Pinion Bearing Cone Remover
205-D002 (D79L-4621 ...
