Ford Mustang (1999-2004) Service Manual: Disc

Removal

1. Remove the front disc brake caliper anchor plate (2B292). For additional information, refer to Brake Caliper Anchor Plate in this section.

2. Match mark the hub (1104) and the brake disc (1125).

Disc

3. If necessary, remove and discard the keeper nuts.

Disc

4. NOTE: If the brake disc cannot be easily removed, apply Rust Penetrant and Inhibitor F2AZ- 19A501-A or equivalent meeting Ford specification ESR-M99C56-A to the mating surfaces.

Remove the brake disc from the hub.

Installation

1. Clean rust and foreign material from the mating surfaces of the hub and brake disc.

  • Use Metal Brake Parts Cleaner F3AZ-19579-SA or equivalent to clean the brake disc and hub.

2. Apply High Temperature Nickel Anti-Seize Lubricant F6AZ-9L494-AA or equivalent meeting Ford specification ESE-M12A4-A to the hub flange.

Disc

3. Align the match marks and install the brake disc.

Disc

4. Install the anchor plate (2B292). 5. Check the total indicated runout (TIR).

    Brake Caliper Anchor Plate
    Removal 1. Remove the pads. For additional information, refer to Pads in this section. 2. Remove the anchor plate (2B292). 1. Remove and discard the anchor plate bolts. 2. Remove the ...

    Shield
    Removal 1. Remove the brake disc (1125). For additional information, refer to Disc in this section. 2. Remove the brake disc shield (2K004). 1. Drill out three brake disc shield rivets. ...

    Other materials:

    Idle Air Control (IAC) Valve - 4.6L (2V)
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. NOTE: Discard the idle air control (IAC) valve gasket. Remove the IAC valve. Disconnect the connector. Disconnect the hose. Remove the bolts, ...

    Installation
    All vehicles 1. Position the engine front cover gasket on the engine front cover. 2. NOTE: If the engine front cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until ...

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if badly scored or damaged. 2. Check fluid passage in the cl ...