Ford Mustang Service Manual: Drive Pinion Flange and Drive Pinion Seal

Rear Drive Axle and Differential

 


 



  • The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
  • The hypoid-design gearset consists of 7.5-inch ring gear (4209) and a drive pinion gear (4209).

    Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).

  • A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut adjusts the preload.
  • Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
  • The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
  • Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
  • An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
Rear Wheel Bearing and Axle Shaft Oil Seal
Rear Drive Axle and Differential   The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The diffe ...

Removal
Removal 1. Raise and support the vehicle. 2. Remove the rear wheel and tire assemblies. 3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustme ...

Other materials:

Fuel Injection Supply Manifold and Fuel Injector
Fuel Charging and Controls The fuel injection supply manifold: receives fuel from the fuel supply line. delivers fuel to the fuel injector. The throttle body: controls air supply to the intake manifold by positioning the throttle plate. connects the a ...

Engine - 3.8L
General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to the procedure in this section b - Advance one-half turn aft ...

Transmission (Assembly)
Manual Transmission The T56 six-speed manual transmission features the following: six forward speeds and one reverse speed. forward gears are synchronized and helical cut. a reverse gear operates through a constant-mesh, fully synchronized system. a shi ...