Ford Mustang (1999-2004) Service Manual: Removal
1. Raise and support the vehicle.
2. Remove the rear wheel and tire assemblies.
3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment.
CAUTION: Do not allow the calipers to hang from the brake hoses.
Remove the rear brake caliper and support bracket from the knuckle as an assembly. Wire the caliper and support bracket assembly out of the way.
4. CAUTION: Index-mark the driveshaft flange and pinion flange (4851) to maintain initial balance during installation.
CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the yoke from the flange. Pry only in the area shown, with a suitable tool, to disconnect the yoke from the flange.
Disconnect and position the driveshaft out of the way.


5. Install an Nm (inch/pound) torque wrench on the nut and record the torque necessary to maintain rotation of the drive pinion gear through several revolutions.

6. CAUTION: After removing the nut, discard it. Use a new nut for installation.
Use the special tool to hold the pinion flange while removing the nut.

7. Index-mark the pinion flange and drive pinion gear stem to maintain initial balance during installation.

8. Using the special tool, remove the pinion flange.

Drive Pinion Flange and Drive Pinion Seal
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Holding Fixture, Drive Pinion
Flange
205-126 (T78P-4851-A)
Installer, Drive Pinion Flange
205-002 ...
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange ...
Other materials:
Getting the services you need
Warranty repairs to your vehicle must be performed by an authorized
dealer. While any authorized dealer handling your vehicle line will
provide warranty service, we recommend you return to your selling
authorized dealer who wants to ensure your continued satis ...
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
1. Place an index mark on the rear axle pinion flange and ...
Piston
Material
Item
Specification
Super Premium SAE 5W-20
Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disassembly
1. Press the piston pin out of the connecting rod and piston assembly.
2. Remove the connecting rod from the piston.
3. ...
