Ford Mustang (1999-2004) Service Manual: Electronic Leak Detection
Special Tool(s)
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H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent |
CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be carried out. If the surrounding air is contaminated with refrigerant gas, the leak detector will indicate this gas all the time. Odors from other chemicals such as anti-freeze, diesel fuel, disc brake cleaner, or other cleaning solvents can cause the same problem. A fan, even in a wellventilated area, is very helpful in removing small traces of contamination from the air that might affect the leak detector.
1. NOTE: The system pressure should be between 413-551 kPa (60-80 psi) at 24C (75F) with the engine off.
Leak test the refrigerant system using the Refrigerant Leak Detector. Follow the instructions included with the leak detector for handling and operation techniques.

2. If a leak is found, discharge and recover the refrigerant. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging in this section.
- Repair the system.
- Test the system for normal operation.

Manifold Gauge Set Connection
Special Tool(s)
R-134a Manifold Gauge Set
176-R032A or equivalent
1. Turn both valves on the R-134a Manifold Gauge Set clockwise to close the
low- and highpressure
hoses to the center ...
Tracer Dye Leak Detection
Special Tool(s)
120 Watt 110 Volt UV Lamp
20C
164-R0721 or equivalent
NOTE: Ford Motor Company vehicles are produced with a permanent leak
tracer dye incorporated into
the A/C syste ...
Other materials:
Electronic Vibration Analyzer (EVA)
The EVA is a hand-held electronic diagnostic tool which will assist in
locating the source of
unacceptable vibrations. The vibration sensor can be remotely mounted anywhere
in the vehicle for
testing purposes. The unit displays the three most common vibratio ...
Intake Air Distribution and Filtering
Torque Specifications
a - Refer to the procedure
Intake Air Distribution and Filtering (DESCRIPTION AND OPERATION)
The air intake system consists of the:
air intake scoop (Mach I)
air cleaner (ACL).
air cleaner (ACL) element.
mass air flow (MAF) s ...
Supercharger Belt Idler Pulley
Removal and Installation
1. Remove the supercharger drive belt cover.
2. Rotate the supercharger belt tensioner clockwise and remove the
supercharger belt.
3. Remove the bolt and the supercharger belt idler pulley.
4. To install, reverse the removal pro ...

