Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection
Special Tool(s)
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120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent |
NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.
1. Check for leaks using a 120 Watt UV spot lamp.
- Scan all components, fittings and lines of the A/C system.

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.
3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be ca ...
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WA ...
Other materials:
Caliper
1. NOTE: It is not necessary to do a complete brake system
bleed if only the disc brake caliper
(2B120) was disconnected.
Place a box end wrench on the disc brake caliper bleeder screw (2208).
Attach a rubber drain
tube to the disc brake caliper b ...
Fuel Charging And Controls
The fuel injection supply manifold (9F792):
delivers fuel to the fuel injector.
receives fuel from the fuel supply line.
The throttle body (9E926):
controls air supply to the upper intake manifold (9424) by positioning
the throttle plate.
connects the ...
Principles of Operation
Key-In-Ignition Warning Chime
The key-in-ignition warning chime activates when the generic
electronic module (GEM) detects the
ignition switch circuits are in the OFF or ACC states and when the GEM
detects the driver door is ajar
from the driver do ...

