Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection

Special Tool(s)

120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent

NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.

1. Check for leaks using a 120 Watt UV spot lamp.

  • Scan all components, fittings and lines of the A/C system.

Tracer Dye Leak Detection

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.

3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Tracer Dye Leak Detection

    Electronic Leak Detection
    Special Tool(s) H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be ca ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WA ...

    Other materials:

    Flywheel Ring Gear
    Removal 1. Remove the flywheel. 2. WARNING: This procedure should be carried out only by a correctly equipped and experienced acetylene torch operator. Tongs must be used or asbestos gloves worn when handling the heated flywheel ring gear. Failure to f ...

    Trim Panel - Upper Quarter
    Special Tool(s) Safety Belt Bolt Bit 501-010 (T77L-2100-A) Removal and Installation 1. Remove the rear seat cushion. 2. Using the special tool, remove the rear safety belt anchor bolt. 3. Remove the screw and the coat hook. 4. Open the ...

    Shield
    Removal 1. Remove the brake disc (1125). For additional information, refer to Disc in this section. 2. Remove the brake disc shield (2K004). 1. Drill out three brake disc shield rivets. 2. Remove the brake disc shield. Installation 1. I ...