Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection
Special Tool(s)
 |
120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent |
NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.
1. Check for leaks using a 120 Watt UV spot lamp.
- Scan all components, fittings and lines of the A/C system.
2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.
3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.
Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be ca ...
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WA ...
Other materials:
Vehicle certification label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance Certification
Label be affixed to a vehicle and
prescribe where the Safety Compliance
Certification Label may be located.
The Safety Compliance Certification
Labe ...
Torque Converter Diagnosis
Prior to the installation of a new or remanufactured torque
converter, all diagnostic procedures must be
followed. This is to prevent the unnecessary installation of torque
converters. Only after a complete
diagnostic evaluation can the decision be m ...
Accelerator Pedal and Shaft
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Remove the accelerator pedal and shaft.
Remove the nuts.
Remove the accelerator pedal and shaft.
3. To install, reverse the removal pro ...
