Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection
Special Tool(s)
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120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent |
NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.
1. Check for leaks using a 120 Watt UV spot lamp.
- Scan all components, fittings and lines of the A/C system.

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.
3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be ca ...
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WA ...
Other materials:
Shield
Removal
1. Remove the brake disc (1125). For additional information, refer to
Disc in this section.
2. Remove the brake disc shield (2K004).
1. Drill out three brake disc shield rivets.
2. Remove the brake disc shield.
Installation
1. I ...
Spark Plugs
Special Tool(s)
Remover, Spark Plug Wire
303-106 (T74P-6666A)
Material
Item
Specification
Silicone Brake Caliper Grease
and Dielectric Compound
D7AZ-19A331-A or equivalent
ESE-M1C171-
A
Removal and Installation
CAUTION: ...
Component Tests
Pressure Test
1. Turn the engine OFF.
2. WARNING: Never remove the pressure relief cap under any conditions
while the
engine is operating. Failure to follow these instructions could result in damage
to the
cooling system or engine and/or personal injury. To ...

