Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection
Special Tool(s)
 |
120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent |
NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.
1. Check for leaks using a 120 Watt UV spot lamp.
- Scan all components, fittings and lines of the A/C system.
2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.
3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.
Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be ca ...
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WA ...
Other materials:
Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic
and connector information.
Special Tool(s)
Connector, Refrigerant
Pressure Line
412-093 (T94P-19623-E)
Set, A/C Fittings
412-DS028 (014-00333, D93L-
19703 ...
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Chart
Mechanical
Engine coolant leaks
...
1-2 Accumulator
Removal
1. Compress the 1-2 accumulator cover and remove the accumulator piston
retaining ring.
2. NOTE: Note the location of the 1-2 accumulator springs for
reference during assembly.
Remove the 1-2 accumulator.
1. Remove the 1-2 accumulator cover.
2. ...
