Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection

Special Tool(s)

120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent

NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.

1. Check for leaks using a 120 Watt UV spot lamp.

  • Scan all components, fittings and lines of the A/C system.

Tracer Dye Leak Detection

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.

3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Tracer Dye Leak Detection

    Electronic Leak Detection
    Special Tool(s) H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be ca ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WA ...

    Other materials:

    Exhaust Manifold RH
    Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise the vehicle. For additional information, refer to Section. 3. Remove the dual converter Y-pipe. For additional information, refer to Sec ...

    Sensor Indicator - Rear
    Special Tool(s) Pinion Bearing Cone Remover 205-D002 (D79P-4621A) Axle Bearing/Seal Plate 205-090 (T75L-1165-B) Sensing Ring Replacer 206-041 (T89P-20202-A) Removal 1. Remove the rear axle shaft bearing. 2. Using the special ...

    Changing the wiper blades
    1. Pull the wiper blade and arm away from the glass. 2. Squeeze the locking tabs to release the blade from the arm and pull the blade away from the arm to remove it. 3. Attach the new blade to the arm and snap it into place. Replace wiper blades at least onc ...