Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection
Special Tool(s)
 |
120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent |
NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.
1. Check for leaks using a 120 Watt UV spot lamp.
- Scan all components, fittings and lines of the A/C system.
2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.
3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.
Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be ca ...
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WA ...
Other materials:
Brake Disc Machining
Special Tool(s)
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equiv ...
Installation
1. CAUTION: To prevent refrigerant system contamination, do not allow
dirt or other
foreign materials to enter the A/C compressor.
Clean the A/C compressor nose area.
2. Place the shaft seal on the special tool. Lubricate the shaft seal and the
special tool ...
Engine Mount
Special Tool(s)
Support Bracket, Engine
303-639
3-Bar Engine Support Kit
303-F072
Alignment Tool, Subframe
502-004
...
