Ford Mustang (1999-2004) Service Manual: Engine (Diagnosis and Testing)
Special Tool(s)
 |
Commercially Available Leakdown Tester |
 |
Quick Disconnect Compression Tester 134-R0212 or equivalent |
 |
Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) or equivalent |
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Engine Cylinder Leak Detection/Air Pressurization Kit 014-00708 or equivalent |
 |
Oil Pressure Gauge 303-088 (T73L-6600-A) |
 |
UV Leak Detector Kit 164-R0756 or equivalent |
 |
Vacuum/Pressure Tester 164-R0253 or equivalent |
Material
Engine System - General Information
General Specifications
Engine
NOTE: This section contains information, steps and procedures that may
not be specific to your
engine.
This section covers general procedures and diagnosis and testin ...
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Ch ...
Other materials:
General operating tips
Manual Climate Control
• To reduce fog build-up on the windshield during humid weather, select
Defrost. You can also improve clearing by increasing the temperature
and fan speed.
• To reduce humidity build-up inside the vehicle, do not drive with the
syste ...
Assembly
Initial assembly
1. Coat the new differential drive pinion bearing cup(s) with lubricant.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A.
2. Using the special tool, install the diff ...
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange splines.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...
