Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Shock Absorber
Removal
WARNING: All vehicles are equipped with gas pressurized shock absorbers
which will
extend unassisted. Do not apply heat or flame to the shock absorbers during
removal or
component servicing. Failure to follow these instructions can result in personal ...
Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive
discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and
gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old
sealant.
...
Assembly
1. Install the new O-ring.
2. Assemble the gear shifter forks.
1. Install the gear shift plate into the gear shifter fork.
2. Install the gear shift fork inserts.
3. NOTE: Position the narrow side of the C-shaped gear selector
interlock sleeve in ...
