Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Spring Lock Coupling
The spring lock coupling is a refrigerant line coupling held together by a
garter spring inside a circular
cage.
When the coupling is connected together, the flared end of the female
fitting slips behind the
garter spring inside the cage of th ...
Geartrain
Power is transmitted from the torque converter to the Ravigneaux
geartrain components through the
input shaft and forward clutch cylinder.
The geartrain contains a Ravigneaux planetary set connected by
dual pinion gears.
By holding or driving ...
Installation
1. Install the bearing.
1. Position the knuckle on the press.
2. Using the appropriate step plate adapter, press the bearing into the
knuckle until the
bearing clears the snap ring groove and bottoms out in the bore.
2. Install the snap ring.
3. CA ...
