Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Lamp Assembly - Headlamp
Removal
1. NOTE: Make sure that the headlamp switch and the ignition switch are
in the OFF position.
Raise the headlamp retainers.
2. Remove the headlamp assembly.
Disconnect the electrical connectors and replace the lamp if
necessary.
Instal ...
Oil Pump Screen and Pickup Tube
Removal and Installation
1. Remove the oil pan (6675). For additional information, refer to Oil
Pan in this section.
2. Remove the oil pump screen cover and tube (6622) and discard the gasket.
1. Remove the nut.
2. Remove the two bolts.
3. Remov ...
Brake Booster - Vacuum (Description and Operation)
Power Brake Booster
The vacuum type power brake booster (2005):
is a dual diaphragm, vacuum assisted power brake booster
reduces brake pedal force and travel distance.
is located on the LH side of the bulkhead in the engine compartment,
be ...


