Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Reverse Clutch
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) Compressor, Clutch Spring 307-015 (T65L-77515-A) Protector, Transmission Reverse Clutch Outer Fluid Seal 307-424 Protecto ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sma ...

    Dual Converter Y-Pipe - 3.8L
    Removal NOTE: The RH and LH catalytic converters are serviceable separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing the exhaust system or removing exhaust components, disconnect all heated o ...