Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Installation
    1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. ...

    Rear Bumper
    Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with 4.6L engines 3. Remove the bolts and the exhaust outlet pip ...

    Caliper (DISASSEMBLY AND ASSEMBLY)
    Disassembly 1. Remove the disc brake caliper (2B120). For additional information, refer to Caliper in this section. 2. Drain the remaining brake fluid from disc brake caliper. 3. Apply low air pressure to the fluid port in the disc brake caliper. ...