Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Transmission (Removal)
    1. Remove the gearshift lever knob. 2. Remove the console panel gearshift plate. Disconnect the cigar lighter electrical connector, then lift the gearshift lever boot over the gearshift lever. 3. Remove the bolts and the upper gearshift lever. 4. Remove ...

    Checks and Services
    Certain basic maintenance checks and inspections should be carried out at specified intervals. Any recognized adverse condition should be corrected as soon as possible. Maximum Oil Change Interval (Normal Schedule) 8,000 km (5,000 miles) or 6 months, whiche ...

    Camshaft
    Removal and Installation 1. Remove the timing chains. For additional information, refer to Timing Drive Components in this section. 2. Remove the roller followers. For additional information, refer to Camshaft Roller Follower in this section. 3. Remove the ...