Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Clutch Pedal - Quadrant and Pawl Assembly
Removal
1. Disconnect the battery ground cable (14301).
2. Loosen the nut from inside the engine compartment.
3. Loosen the nuts from inside the vehicle.
4. Loosen the screw.
5. Disconnect the brake pedal position (BPP) switch electrical connector.
...
Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vibration
diagnosis. Every rotating component will have an angu ...
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Shoulder Bolt Kit
F5ZZ-76539A04-A
-
NOTE: Before starting the adjustment process, inspect the top for damage,
make sure that the door
window glass ...


