Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Brake Booster - Hydro-Boost (Removal and Installation)
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal
WARNING: The power brake booster should not be carried by the
accumulator, nor
should it ever be dropped on the accumulator. Check the snap ring on th ...
Communication Circuit Wiring Repair
Special Tool(s)
Heat Gun
107-R0300 or equivalent
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Strip the wires.
3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core
solder.
Solder ...
Parking Brake Control
Removal
1. CAUTION: If any component in the parking brake system requires
repair or if the
rear axle housing (4010) is removed, the cable tension must be released.
Place the parking brake control (2780) in the released position.
2. Remove the console.
3. ...
