Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Pinpoint Test F: LFC 16/DTC B1888 - Passenger Air Bag Circuit Shorted to Ground
    Normal Operation The restraints control module (RCM) checks for passenger air bag circuit shorts to ground by monitoring the voltage of circuits 607 (LB/OG) and 616 (PK/BK) at pins 6 and 7. If the RCM detects a short to ground on either of these pins, i ...

    System Air Flow Description
    MAX A/C When MAX A/C is selected: The air inlet door vacuum control motor is at full vacuum, closing off outside air and admitting only recirculated air. The panel/defrost door vacuum control motor is at full vacuum and the panel/floor door vacu ...

    Pinpoint Tests
    CAUTION: Be careful when probing the CJB, battery junction box (BJB) or any connectors. Damage will result to the connector receptacle if the probe or terminal being used is too large. CAUTION: Electronic modules are sensitive to static electrical char ...