Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Flywheel Runout Check
    Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface. 2. Turn the flywheel (6375); if the runout exceeds the ...

    Oil Filter Adapter
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20 QSP or equivalent WSS-M2C153- H Premium Engine Coolant VC-4A (In Canada CXC-10; In Oregon VC-5) or equivalent ESE-M97B44- A Removal and Installation 1. ...

    Engine Coolant Temperature (ECT) Sensor - Mach I
    Material Item Specification Pipe Sealant with Teflon D8AZ-19554-A WSK-M2G350-A2 Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Partially drain the engine cooling system. For ...