Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
![]() |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
![]() |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
...
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. ...
Horn (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 44 , Horns/Cigar Lighter for schematic
and connector information.
Special Tool(s)
73 Digital Multimeter or
equivalent
105-R0051
Inspection and Verification
1. Verify the customer concern by operating the h ...


