Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Material
Item | Specification |
PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) | WSH-M1C231- B |
MERPOL NA | ESE-M99B144- B |
Removal
NOTE: The evaporator core is not separately serviceable, it is serviced only with the evaporator core housing assembly.
1. Disconnect the battery ground cable.
2. Recover the refrigerant. For additional information, refer to Section.
3. Drain the cooling system. 4. Remove the instrument panel. For additional information, refer to Section.
5. Disconnect the heater hose couplings from the heater core. For additional information, refer to Section.
6. Disconnect the vacuum connector.
7. Remove the suction accumulator/drier. For additional information, refer to Section.
8. Disconnect the A/C liquid line.
- Discard the O-ring seals.
9. Remove the evaporator core housing nuts.
10. Remove the nut.
11. Remove the screw.
12. Remove the interior evaporator core housing bolts.
13. Remove the evaporator core housing.
Installation
1. To install, reverse the removal procedure.
- Lubricate the coolant hoses with coolant hose lubricant or plain water only, if needed.
- Install new O-ring seals lubricated with PAG oil.
Blower Motor
Removal 1. Disconnect the jumper wire. 2. Disconnect the main harness. 3. Remove the screws. 4. Separate the cover from the motor. 5. Separate the motor from the housing. 6. Disconnect the j ...Heater Core
Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...Other materials:
Switch - Deactivator
Removal
1. Disconnect the battery ground cable.
2. Remove the deactivator switch.
1. Disconnect the deactivator switch electrical connector.
2. Detach the lower deactivator switch hook.
3. Detach the upper deactivator pivot.
Installation
1. N ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to the procedure in this section
b - Advance one-half turn aft ...
Valve Cover - LH
Removal and Installation
1. Position the ignition wires (12281) aside.
2. Disconnect the positive crankcase ventilation (PCV) valve (6758).
3. Remove the ignition coil and position aside.
1. Disconnect the electrical connector.
2. Disconnect the ac ...