Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bracket and the cables aside.
4. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.
5. Disconnect the vacuum hoses from the differential pressure feedback EGR system.
6. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.
7. Disconnect the vacuum hoses from the fuel pulse damper and the EGR vacuum regulator solenoid.
8. Disconnect the vacuum hose from the EGR valve.
9. Disconnect the vacuum hoses at the back of the supercharger and position the vacuum harness aside.
10. Remove the vacuum accessory bracket mounting nut.
11. Remove the mounting bolts, and the vacuum accessory bracket.
12. Disconnect the exhaust manifold to EGR valve tube.
13. NOTE: Discard the EGR valve gasket.
Remove the mounting bolts and the EGR valve.
14. NOTE: Install a new EGR valve gasket.
To install, reverse the removal procedure.
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve an ...
Exhaust Gas Recirculation (EGR) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Remove the exhaust gas recirculation (EGR) valve.
1. Disconnect the EGR tube upper fi ...
Other materials:
Inspection and Verification
1. The keyless entry system is a generic electronic module (GEM).
2. Verify the customer concern by using the remote transmitters to
operate the keyless entry
system.
3. Visually inspect for the following obvious signs of mechanical and
electrica ...
Safety Belt Maintenance
WARNING: All safety belt assemblies include retractors, buckles, front
seat belt buckle
support assemblies (slide bar, if so equipped), shoulder belt height adjuster
(if equipped), child
safety seat tether bracket assemblies (if equipped) and attaching hardw ...
Valve Spring Strength
Special Tool(s)
Pressure Gauge, Valve/Clutch
Spring
303-006 (TOOL-6513-DD) or
equivalent
1. Use a Valve/Clutch Spring Pressure Gauge to check the valve spring for
correct strength at the
specified valve spring length.
Refer to the appr ...
