Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.

2. Remove the accelerator cable bracket bolts.

3. Release the clip and position the accelerator cable bracket and the cables aside.

4. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

5. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

6. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

7. Disconnect the vacuum hoses from the fuel pulse damper and the EGR vacuum regulator solenoid.

8. Disconnect the vacuum hose from the EGR valve.

9. Disconnect the vacuum hoses at the back of the supercharger and position the vacuum harness aside.

10. Remove the vacuum accessory bracket mounting nut.

11. Remove the mounting bolts, and the vacuum accessory bracket.

12. Disconnect the exhaust manifold to EGR valve tube.

13. NOTE: Discard the EGR valve gasket.
Remove the mounting bolts and the EGR valve.

14. NOTE: Install a new EGR valve gasket.
To install, reverse the removal procedure.
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve an ...
Exhaust Gas Recirculation (EGR) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Remove the exhaust gas recirculation (EGR) valve.
1. Disconnect the EGR tube upper fi ...
Other materials:
Transmission (Removal)
1. Disconnect the battery ground cable. For additional information, refer
to Section.
2. Lift up on the clutch pedal and secure it in place.
3. Remove the gearshift lever knob (7213).
4. Remove the console panel gearshift plate. Lift the gearshift leve ...
Instrument Panel - Center Finish Panel
Removal and Installation
All vehicles
1. Disconnect the battery ground cable. For additional information,
refer to Section.
Vehicles with automatic transmission
2. Place the selector lever in the 1 position.
Vehicles with manual transmission
3. ...
Principles of Operation
The vehicle has two module communications networks. The standard
corporate protocol (SCP) which
is an unshielded twisted pair cable (data bus plus, Circuit 914 [TN/OG] and
data bus minus, Circuit 915
[PK/LB]), and the international standards organization ...
