Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bracket and the cables aside.
4. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.
5. Disconnect the vacuum hoses from the differential pressure feedback EGR system.
6. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.
7. Disconnect the vacuum hoses from the fuel pulse damper and the EGR vacuum regulator solenoid.
8. Disconnect the vacuum hose from the EGR valve.
9. Disconnect the vacuum hoses at the back of the supercharger and position the vacuum harness aside.
10. Remove the vacuum accessory bracket mounting nut.
11. Remove the mounting bolts, and the vacuum accessory bracket.
12. Disconnect the exhaust manifold to EGR valve tube.
13. NOTE: Discard the EGR valve gasket.
Remove the mounting bolts and the EGR valve.
14. NOTE: Install a new EGR valve gasket.
To install, reverse the removal procedure.
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve an ...
Exhaust Gas Recirculation (EGR) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Remove the exhaust gas recirculation (EGR) valve.
1. Disconnect the EGR tube upper fi ...
Other materials:
Reverse Servo Assembly
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C)
Remover/Installer, Servo
Piston
307-251 (T92P-70023-A)
Installer, Servo Piston
307-073 (T80L-77030-A)
Removal
1. Remove the main co ...
Toe Adjustment - Front
1. Start the engine and center the steering wheel.
2. Turn the engine off, and hold the steering wheel in the straight forward
position by attaching a
rigid link from the steering wheel to the seat.
3. Check the toe settings. Follow the manufacturer's instr ...
Switch - Traction Control
Removal and Installation
1. NOTE: If the vehicle is equipped with an automatic
transmission, position the shift lever in the 1
position before detaching the floor console finish panel.
Lifting from both sides, detach the floor console finish panel.
...
