Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to Section.
2. Remove the exhaust gas recirculation (EGR) valve.
1. Disconnect the EGR tube upper fitting.
2. Disconnect the vacuum hose.
3. Remove the two bolts and remove the EGR valve and gasket.
3. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
Clean and inspect the mating surfaces.
4. To install, reverse the removal procedure.
- Install a new gasket.
Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bra ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube
Removal and Installation
NOTE: 3.8L shown, 4.6L (2V) similar.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the exhaust gas recirculation (EGR) valve tube from the
exhaus ...
Other materials:
Installation
1. CAUTION: Lubricate the filler pipe check valve area and the
tank-to-filler pipe
grommet with Serfactant prior to assembly or damage to the filler pipe check
valve will
occur.
NOTE: A new grommet must be used for the installation procedure due to
its dest ...
Inspection and Verification
WARNING: A vehicle equipped with a Traction-Lok differential will
always have both
wheels driving. If, while the vehicle is being serviced, only one wheel is
raised off the ground
and the rear axle is driven by the engine, the wheel on the ground could drive ...
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
1. Install the passenger air bag module.
1. Position the passenger air bag module into the instrume ...