Ford Mustang (1999-2004) Service Manual: Exhaust Manifold RH
Removal and Installation
1. Disconnect the battery negative cable. For additional information, refer to Section.
2. Remove the air cleaner outlet pipe. For additional information, refer to Section.
3. Disconnect the differential pressure feedback exhaust gas recirculation (EGR) system electrical and vacuum connections.

4. Disconnect the EGR tube.

5. Remove the EGR tube.

6. Raise and support the vehicle. For additional information, refer to Section.
7. Remove the LH exhaust manifold flange nuts.

8. Remove the RH exhaust manifold flange nuts.

9. Lower the vehicle.
10. NOTE: Discard the exhaust manifold gasket.
Remove the RH exhaust manifold retaining nuts and the RH exhaust manifold.

11. To install, reverse the removal procedure. Tighten the exhaust manifold nuts in the sequence shown.

Exhaust Manifold - LH
Removal
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Remove the LH exhaust manifold flange nuts.
3. Remove the RH exhaust manifold flange nuts.
4. Lower ...
Cylinder Head LH
Special Tool(s)
Remover, Power Steering
Pump Pulley
211-016 (T69L-10300-B)
Installer, Power Steering Pump
Pulley
211-009
Material
...
Other materials:
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody
dimensions
are detailed to the centerline of existin ...
Air Conditioning Line (Peanut) Fitting
Disconnect
1. CAUTION: Support the female fitting with a wrench to prevent the
tubes from
twisting.
Remove the nut from the peanut fitting.
2. Pull the peanut fitting apart.
3. CAUTION: Do not use metal tools to remove the O-ring seal. They can
cause axi ...
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing on the floorpan, wheelhouse, body
rocker panels, door ope ...
