Ford Mustang (1999-2004) Service Manual: Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

Removal and Installation

NOTE: 3.8L shown, 4.6L (2V) similar.

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaust manifold.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Position the bracket assembly aside.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

4. Disconnect the EGR tube from the EGR valve.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

5. Remove the exhaust manifold-to-EGR valve tube.

6. To install, reverse the removal procedure.

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fi ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - Cobra
    Removal and Installation 1. Remove the EGR valve. For addditional information, refer to Exhaust Gas Recirculation (EGR) Valve-Cobra in this section. 2. With the vehicle in NEUTRAL, position it on ...

    Other materials:

    Bulb
    Removal and Installation 1. Remove the floor console. For additional information, refer to Section. 2. Remove the bolts, then position the bezel upward. 3. Remove the bulb socket from the bezel. 4. Remove the bulb. 5. To install, reverse the removal ...

    Switch - Key-In-Ignition Warning
    Removal 1. Remove the ignition switch lock cylinder. 1. Insert the ignition key and turn to the RUN position. 2. Insert a punch in the access hole of the steering column and press the release tab while pulling out the ignition switch lock cy ...

    Installation
    1. Position the side rail and install the bolts. 2. NOTE: Tighten the bottom bolt first. Connect the mounting bracket and install the bolts. 3. NOTE: Line up the marks in the number four bow. Tighten the bolt. 4. Connect the number two and number three ...