Ford Mustang (1999-2004) Service Manual: Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

Removal and Installation

NOTE: 3.8L shown, 4.6L (2V) similar.

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaust manifold.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Position the bracket assembly aside.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

4. Disconnect the EGR tube from the EGR valve.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

5. Remove the exhaust manifold-to-EGR valve tube.

6. To install, reverse the removal procedure.

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fi ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - Cobra
    Removal and Installation 1. Remove the EGR valve. For addditional information, refer to Exhaust Gas Recirculation (EGR) Valve-Cobra in this section. 2. With the vehicle in NEUTRAL, position it on ...

    Other materials:

    Rocker Arms - Inspection
    CAUTION: Do not attempt to true surfaces by grinding. Check the rocker arm pad, side rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker arm seat bolt for stripped or broken threads. Install new components as ncessary or possible ...

    Exhaust Manifold RH
    Removal and Installation 1. Disconnect the battery negative cable. For additional information, refer to Section. 2. Remove the air cleaner outlet pipe. For additional information, refer to Section. 3. Disconnect the differential pressure feedback exha ...

    Windshield washers
    Note: Do not operate the wipers on a dry windshield. This may scratch the glass, damage the wiper blades or cause the wiper motor to burn out. Always use the windshield washer before wiping a dry windshield. Note: Do not operate the washer when the washer re ...