Ford Mustang (1999-2004) Service Manual: Weld Nut Repair - Stripped Weld Nut, Restraints Control Module (RCM)

WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches.

Please refer to the appropriate vehicle shop manual to determine location of the front air bag sensors.

The side air bag sensors are located at or near the base of the B-pillar.

To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).

1. Obtain an 8 mm (0.32 in) grounding screw (part number N802455-S190).

2. Drill out the internal threads of the stripped-out weld nut to 7.37 mm (0.29 in) using a letter "L" size drill bit.

3. Position the crash sensor to the vehicle.

4. Install the 8 mm (0.32 in) grounding screw into the drilled-out weld nut.

5. Install the remaining attaching screws.

6. Tighten the attaching screws to specification. For additional information, refer to Torque Specifications in this section.

    Weld Nut Repair - Missing Weld Nut, Restraints Control Module (RCM)
    WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint ...

    Restraints Control Module (RCM)
    Special Tool(s) Diagnostic Tool, Restraint System (2 Req'd) 418-F088 (105-R0012) ...

    Other materials:

    Muffler - 3.8L
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. Support the rear axle with a suitable jack. 3. Remove the upper arm-to-differential bolt. 4. Remove the nut and bolt and disconnect the rear shock ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore for any damage that would interfere with the correct sealing ...

    Removal
    1. Disconnect the battery ground cable (14301). 2. Remove the air cleaner outlet tube (9B659). 3. Remove the radiator sight shield (8C291). 4. Remove the coolant recovery reservoir (8A080). 1. Disconnect the hose. 2. Remove the bolts. 3. Remo ...