Ford Mustang (1999-2004) Service Manual: Flywheel Ring Gear
Removal
1. Remove the flywheel.
2. WARNING: This procedure should be carried out only by a correctly equipped and experienced acetylene torch operator. Tongs must be used or asbestos gloves worn when handling the heated flywheel ring gear. Failure to follow these instructions can result in personal injury.
CAUTION: Tap the flywheel ring gear evenly to prevent binding.
Remove the flywheel ring gear from the flywheel.
- Evenly heat the flywheel ring gear with an acetylene torch and use a brass drift to drive the flywheel ring gear off the flywheel.
Installation
1. WARNING: This procedure should be carried out only by a properly equipped and experienced acetylene torch operator. Tongs must be used or asbestos gloves worn when handling the heated flywheel ring gear. Failure to follow these instructions can result in personal injury.
CAUTION: Do not heat the flywheel ring gear beyond 261C (500F). Use heatindicating crayons to prevent overheating.
CAUTION: Keep the torch moving to prevent hot spots.
Evenly heat the flywheel ring gear with an acetylene torch.
- Install the flywheel ring gear with the bevel on the flywheel ring gear facing the rear of the flywheel.
- Use a brass drift to tap the flywheel ring gear into position, reheat as necessary.
2. Install the flywheel.
Pilot Bearing
Special Tool(s)
Puller with Slide Hammer
308-001 (T58L-101-B)
1. Remove the clutch disc and the clutch pressure plate. For additional
information, refer to Disc
and Pressure Plate-3.8 ...
Clutch Controls
General Specifications
Torque Specifications
...
Other materials:
Inspection and Verification
1. Verify the customer's concern by operating the active restraint system to
duplicate the condition.
2. Inspect to determine if any of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanical
Electrical
...
Engine Mount
Special Tool(s)
Support Bracket, Engine
303-639
3-Bar Engine Support Kit
303-F072
Alignment Tool, Subframe
502-004
...
Installation
1. Install the lower intake manifold gaskets.
2. Connect the fuel charging wiring harness to the rear of the lower intake
manifold and install the
manifold.
3. Install the intake manifold fasteners and tighten in the sequence shown.
4. Position the fuel ...