Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder

Special Tool(s)

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
Compressor, Clutch Spring 307-096 (T81P-70235-A)
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423

Material

Item Specification
MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V

Forward Clutch - Disassembled View

Forward Clutch - Disassembled View

 

Forward Clutch - Disassembled View

Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clut ...

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if ...

Other materials:

Battery and Cables
Vehicles are equipped with a 12 volt maintenance-free battery that contains a built-in hydrometer. The hydrometer eye indication is as follows: A green dot means the battery is OK. A yellow dot, red dot, or when the green dot is not visible, ...

Chuckle
Chuckle that occurs on the coast driving phase is usually caused by excessive clearance between the differential gear hub and the differential case bore. Damage to a gear tooth on the coast side can cause a noise identical to a chuckle. A very small tooth n ...

Universal Joints
The universal joints are: lubed-for-life design and require no lubrication. equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.   Item ...