Ford Mustang (1999-2004) Service Manual: Fuel Injection Supply Manifold and Fuel Injector
Material
Item | Specification |
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP | WSS-M2C153- H |
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to Section.
3. Release the fuel pressure. For additional information, refer to Section.
4. Disconnect the fuel supply hose spring lock coupling. For additional information, refer to Section.
5. Remove the exhaust gas recirculation (EGR) valve and the exhaust manifold-to-EGR valve tube. For additional information, refer to Section.
6. Remove the throttle body and spacer assembly.
7. Disconnect the vacuum hose.
8. Disconnect the fuel pulse damper electrical connector and the vacuum hose.
9. NOTE: RH shown, LH similar.
Disconnect the eight fuel injector electrical connectors.
10. Separate the fuel charging wiring harness from the fuel injection supply manifold in four places.
11. Remove the fuel supply manifold mounting studs.
12. Remove the fuel supply manifold and fuel injectors as an assembly.
13. Remove the anti-rotation clips and the fuel injectors from the fuel supply manifold.
14. NOTE: Always install new O-rings.
NOTE: Lubricate the O-rings with clean engine oil to aid installation.
NOTE: Make sure the anti-rotation clips are installed.
To install, reverse the removal procedure.
Fuel Charging Wiring Harness
Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...Fuel Charging and Controls - Mach I 4.6L (4V)
General Specifications Torque Specifications ...Other materials:
Vehicle identification number
The vehicle identification number
is located on the driver’s side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
The Vehicle Identification Number (VIN) contains the following
information:
...
Engine (Assembly)
Special Tool(s)
Slide Hammer
307-005 (T59L-100-B)
Remover Adapter, Vibration
Damper
303-176 (T82L-6316-B)
Installer, Crankshaft Front Seal
303-474 (T94P-6701-AH)
Replacer, Steering Pump
Pulley
211-009 ...
Pinpoint Tests
PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE
RELAY DOES CLICK
Test Step
Result / Action to Take
A1 CHECK THE VOLTAGE TO THE STARTER RELAY
YesGO to A2 .
No
REPAIR circuit 1050 (LG/VT) for an open. TEST the
system for normal operation. ...