Ford Mustang (1999-2004) Service Manual: Fuel Injection Supply Manifold and Fuel Injector
Material
Item | Specification |
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP | WSS-M2C153- H |
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to Section.
3. Release the fuel pressure. For additional information, refer to Section.
4. Disconnect the fuel supply hose spring lock coupling. For additional information, refer to Section.
5. Remove the exhaust gas recirculation (EGR) valve and the exhaust manifold-to-EGR valve tube. For additional information, refer to Section.
6. Remove the throttle body and spacer assembly.
7. Disconnect the vacuum hose.
8. Disconnect the fuel pulse damper electrical connector and the vacuum hose.
9. NOTE: RH shown, LH similar.
Disconnect the eight fuel injector electrical connectors.
10. Separate the fuel charging wiring harness from the fuel injection supply manifold in four places.
11. Remove the fuel supply manifold mounting studs.
12. Remove the fuel supply manifold and fuel injectors as an assembly.
13. Remove the anti-rotation clips and the fuel injectors from the fuel supply manifold.
14. NOTE: Always install new O-rings.
NOTE: Lubricate the O-rings with clean engine oil to aid installation.
NOTE: Make sure the anti-rotation clips are installed.
To install, reverse the removal procedure.
Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
an ...
Fuel Charging and Controls - Mach I 4.6L (4V)
General Specifications
Torque Specifications
...
Other materials:
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, ...
Exhaust Manifold - LH
Removal
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Remove the LH exhaust manifold flange nuts.
3. Remove the RH exhaust manifold flange nuts.
4. Lower the vehicle.
5. NOTE: Discard the exhaust manifold gasket.
...
Driving through water
WARNING: Drive through water in an emergency only, and not
as part of normal driving.
WARNING: Engine damage can occur if water enters the air
filter.
Note: Driving through deep water may allow water into the transmission
or air intake and can cause internal v ...