Ford Mustang (1999-2004) Service Manual: Gearshift Rail and Fork
Disassembly and Assembly
1. Disassemble the first/second and third/fourth shift rail as follows:
- Rotate the interlock plate until it is opposite of the shift links.
- Slide off the third/fourth shift fork and shift link. Separate the link from the fork.
- Slide off the first/second shift fork and shift link. Separate the link from the fork.
- Remove the interlock plate.
- Using a 5/32-inch drift and a hammer, remove and discard the roll pins. Slide the gear select solenoid lever and the selector pin from the shift rail.
2. Disassemble the fifth/sixth and reverse shift rail as follows:
- Using a 5/32-inch drift and a hammer, remove and discard the roll pins. Slide the collar and the reverse shift lever from the shift rail.
- Slide off the fifth/sixth shift lever and shift link.
3. Inspect the shift rail components.
- Check the rails, shift forks, shift levers and shift links for wear or damage. Install new components as necessary.
- Check the shift fork pads for wear. Install new pads as necessary.
4. To assemble, reverse the disassembly procedure.
- Install new roll pins.
Synchronizers
Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. NOTE: Synchronizer components are not interchangeable. During disassembly, mark each individual synchronizer f ...Extension Housing
Special Tool(s) Installer, Bearing Cup 204-039 (T77F-1217-B) Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Disassembly and Assembly 1. Remove the bolt and ...Other materials:
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
1. Mark the position of the front door hinges to the front ...
Key Programming - Erase All Key Codes and Program Two
Keys
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052 or equivalent
diagnostic tool
NOTE: This procedure is used when a customer needs keys programmed
into the system and does
not have ...
Inspection and Verification
1. The keyless entry system is a generic electronic module (GEM).
2. Verify the customer concern by using the remote transmitters to
operate the keyless entry
system.
3. Visually inspect for the following obvious signs of mechanical and
electrica ...