Ford Mustang (1999-2004) Service Manual: Gearshift Rail and Fork
Disassembly and Assembly
1. Disassemble the first/second and third/fourth shift rail as follows:
- Rotate the interlock plate until it is opposite of the shift links.
- Slide off the third/fourth shift fork and shift link. Separate the link from the fork.
- Slide off the first/second shift fork and shift link. Separate the link from the fork.
- Remove the interlock plate.
- Using a 5/32-inch drift and a hammer, remove and discard the roll pins. Slide the gear select solenoid lever and the selector pin from the shift rail.
2. Disassemble the fifth/sixth and reverse shift rail as follows:
- Using a 5/32-inch drift and a hammer, remove and discard the roll pins. Slide the collar and the reverse shift lever from the shift rail.
- Slide off the fifth/sixth shift lever and shift link.
3. Inspect the shift rail components.
- Check the rails, shift forks, shift levers and shift links for wear or damage. Install new components as necessary.
- Check the shift fork pads for wear. Install new pads as necessary.
4. To assemble, reverse the disassembly procedure.
- Install new roll pins.
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. NOTE: Synchronizer components are not interchangeable. During
disassembly, mark each
individual synchronizer f ...
Extension Housing
Special Tool(s)
Installer, Bearing Cup
204-039 (T77F-1217-B)
Adapter for 303-224 (Handle)
205-153 (T80T-4000-W)
Disassembly and Assembly
1. Remove the bolt and ...
Other materials:
Master Cylinder - Hydro-Boost
Removal
1. Disconnect the fluid level sensor connector.
2. Disconnect the brake tubes.
3. Remove the brake master cylinder nuts.
4. Remove the brake master cylinder (2140).
Installation
1. To install, reverse the removal procedure.
Bleed the brak ...
Scheduled Maintenance
GENERAL MAINTENANCE INFORMATION
Why Maintain Your Vehicle?
Carefully following the maintenance schedule helps protect against major
repair expenses resulting from neglect or inadequate maintenance and
may help to increase the value of your vehicle when you sel ...
Vehicle identification number
The vehicle identification number
is located on the driver’s side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
The Vehicle Identification Number (VIN) contains the following
information:
...