Ford Mustang (1999-2004) Service Manual: Generator - 3.8L
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley.
Leave the belt in place for reinstallation. For additional information, refer to Section.
3. CAUTION: This is a new style connector that has a press-to-release tab. Pulling on the tab could result in damage to the connector or harness.
Disconnect the generator (10300).
1. Disconnect the generator electrical connectors.
2. Remove the battery positive cable nut.
4. Remove the generator.
- Remove the upper and lower generator bolts.
5. To install, reverse the removal procedure.
Generator and Regulator
General Specifications
Torque Specifications
Generator
The charging system consists of the:
generator (GEN)
internal voltage regulator
The generator has an internal voltage regulato ...
Generator - 4.6L 2V
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer
to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt
from the gen ...
Other materials:
Air Conditioning Line (Peanut) Fitting
Disconnect
1. CAUTION: Support the female fitting with a wrench to prevent the
tubes from
twisting.
Remove the nut from the peanut fitting.
2. Pull the peanut fitting apart.
3. CAUTION: Do not use metal tools to remove the O-ring seal. They can
cause axi ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the
springs.
3 ...
Cylinder Head
Special Tool(s)
Compressor, Valve Spring
303-163 (T81P-6513-A)
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disassembly and Assembly
CAUTION: If the com ...
