Ford Mustang (1999-2004) Service Manual: Generator - 3.8L
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley.
Leave the belt in place for reinstallation. For additional information, refer to Section.
3. CAUTION: This is a new style connector that has a press-to-release tab. Pulling on the tab could result in damage to the connector or harness.
Disconnect the generator (10300).
1. Disconnect the generator electrical connectors.
2. Remove the battery positive cable nut.
4. Remove the generator.
- Remove the upper and lower generator bolts.
5. To install, reverse the removal procedure.
Generator and Regulator
General Specifications
Torque Specifications
Generator
The charging system consists of the:
generator (GEN)
internal voltage regulator
The generator has an internal voltage regulato ...
Generator - 4.6L 2V
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer
to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt
from the gen ...
Other materials:
Final disassembly
32. If not done previously, remove the bolts.
33. CAUTION: Do not damage the bolt hole threads.
If not done previously, insert a punch in the bolt holes and drive off the
differential ring gear.
34. Using the special tools, remove the differential bearin ...
Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit
416-D002 (D95L-7559-A) or
equivalent
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25
mm (1 inch
longer t ...
Battery (Diagnosis and Testing)
Special Tool(s)
Micro 490 Digital Battery
Analyzer
162-00004
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical
damage.
Visual Inspecti ...
