Ford Mustang (1999-2004) Service Manual: Generator and Regulator
General Specifications

Torque Specifications

Generator
The charging system consists of the:
- generator (GEN)
- internal voltage regulator
The generator has an internal voltage regulator that is not installed separately. The generator and voltage regulator are installed as an assembly.
Battery Cables
Removal
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery. When
ch ...
Generator - 3.8L
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer
to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt
from the gen ...
Other materials:
Cylinder Head Temperature (CHT) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information
refer to Section.
2. Disconnect the cylinder head temperature sensor connector.
3. Remove the CHT sensor.
Installation
1. To install, reverse the removal procedure. ...
Idle Air Control (IAC) Valve - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. NOTE: Discard the idle air control (IAC) valve gasket.
Remove the IAC valve.
Disconnect the connector.
Remove the two bolts, the IAC valve and ...
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for signs
of heat damage.
Inspect the bearings, bearing cups a ...
