Ford Mustang (1999-2004) Service Manual: Halfshaft
Special Tool(s)
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Differential Plug 205-294 (T89P-4850-B) |
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Differential Seal Protector 205-461 |
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Front Hub Remover 205-D070 (D93P-1175-B) or Equivalent |
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Halfshaft Removal Tool 205-475 |
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Steering Arm Remover 211-003 (T64P-3590-F) |
Rear Drive Halfshafts (Description and Operation)
The rear wheel drive halfshaft system consists of and operates as
follows:
Halfshafts (4K138) transmit engine torque from the rear axle housing to
the rear wheels.
Halfshafts rotate at approxi ...
Removal
NOTE: This procedure applies to both the LH and RH halfshafts.
1. CAUTION: The vehicle must be on level ground and at curb height.
Mark the rear shock absorber relative to the protective sleeve.
...
Other materials:
Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive
discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and
gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old
sealant.
...
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the battery. Failure to follow this caution will
result in the GEM storing many erroneous DTCs and
may result in the GEM exhibiting erratic operation after installation.
CAUTI ...
Battery Disconnect
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery, always
shield your face and protect your eyes. Always provide ventilation.
...





