Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Instrument Panel and Console
    Torque Specifications Instrument Panel The instrument panel consists of the following components: instrument cluster instrument panel finish panels audio unit A/C controls glove compartment door passenger air bag module glove compart ...

    Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid
    Mach I vehicles 1. Remove the air intake scoop. For additional information, refer to Section . All vehicles 2. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid. Disconnect the electrical connector. Remove the bolts. 3. To ins ...

    Pinpoint Tests
    CAUTION: Before removing and installing the GEM or its connectors, disconnect the battery. Failure to follow this caution will result in the GEM storing many erroneous DTCs and it may exhibit erratic operation after installation. CAUTION: Be careful when pr ...