Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle
    Remote Deployment WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module or safety belt retractor/pretensioner assembly. This will reduce the risk of injury in t ...

    Door Speaker - Lower
    Removal and Installation 1. Remove the front door trim panel (239420). For additional information, refer to Section 2. Remove the speaker (18808). 1. Remove the screws. 2. Disconnect the electrical connector. 3. Remove the speaker. 3. ...

    Evaporator Core Orifice
    NOTE: The evaporator core orifice is an integral part of the condenser to evaporator line and should be installed as an assembly with the line. NOTE: A new evaporator core orifice should be installed whenever a new A/C compressor is installed. The evapora ...