Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Instrument Cluster (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool ...

    Disassembly
    1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the inner and outer pump gerotor gears. 5. Carefully pry spring ...

    Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid
    Mach I vehicles 1. Remove the air intake scoop. For additional information, refer to Section . All vehicles 2. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid. Disconnect the electrical connector. Remove the bolts. 3. To ins ...