Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Output Shaft
    Special Tool(s) Puller, Bearing 205-D064 (D84L-1123-A) Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Installer, Output Shaft Rear Bearing 308-401 Remover/Installer, Bearing Tube 308-025 (T75L-7025 ...

    Fuse specification chart
    Power Distribution Box WARNING: Always disconnect the battery before servicing high current fuses. WARNING: To reduce risk of electrical shock, always replace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs ...

    Camshaft Journal - Clearance, Plastigage Method
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance. 1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer ...