Ford Mustang (1999-2004) Service Manual: Installation

1. Clean the A/C disc and field coil and pulley mounting surfaces.

2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.

Install the A/C clutch field coil.

1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.

2. Using the special tools, install the A/C field coil.

Clutch And Clutch Field Coil

3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.

Install the A/C clutch pulley.

Clutch And Clutch Field Coil

4. Install the pulley snap ring with the bevel side out.

Clutch And Clutch Field Coil

5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.

Clutch And Clutch Field Coil

6. Install the A/C clutch.

Clutch And Clutch Field Coil

7. Using the special tool, install the A/C disc and hub assembly retaining bolt.

Clutch And Clutch Field Coil

8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.

Clutch And Clutch Field Coil

9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. ...

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Other materials:

    Antenna (Removal and Installation)
    Removal 1. Lower the glove compartment by releasing the stops from the instrument panel. 2. Disconnect the antenna in-line connector 3. Remove the antenna base and cable. 1. Remove the radio antenna base cap. 2. Remove the screws. 3. Re ...

    Clutch Pedal Position (CPP) Switch
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Disconnect the connector. 3. Remove the bolt and the clutch pedal position (CPP) switch. Installation 1. To install, reverse the removal procedure. ...

    Disassembly
    Initial disassembly 1. Remove the differential housing cover (4033) and drain the lubricant into a suitable container. 2. Wipe the lubricant from the internal working parts and inspect the parts for wear and damage. 3. Using the special tool, measure and n ...