Ford Mustang (1999-2004) Service Manual: Installation
1. Clean the A/C disc and field coil and pulley mounting surfaces.
2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
Install the A/C clutch field coil.
1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
2. Using the special tools, install the A/C field coil.
3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.
Install the A/C clutch pulley.
4. Install the pulley snap ring with the bevel side out.
5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
6. Install the A/C clutch.
7. Using the special tool, install the A/C disc and hub assembly retaining bolt.
8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
Removal
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. ...
Air Conditioning (A/C) Compressor Shaft Seal
Special Tool(s)
Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-098 (T94P-19703-AH)
Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-103 (T95L-19703-AH)
...
Other materials:
Engine System - General Information
General Specifications
Engine
NOTE: This section contains information, steps and procedures that may
not be specific to your
engine.
This section covers general procedures and diagnosis and testing of the engine
system, except for
exhaust emission control ...
Installation
CAUTION: Electronic modules are sensitive to static electrical
charges. If exposed to
these charges, damage may result.
1. NOTE: Two technicians are necessary to carry out this step.
Install the instrument panel.
2. Install the upper instrument pa ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to the procedure in this section
b - Advance one-half turn aft ...
