Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

2. Remove the bolt.

1. Hold the A/C disc and hub assembly (19D786) with the special tool.

2. Remove the bolt.

Clutch And Clutch Field Coil

3. Remove the A/C disc and hub assembly and the A/C clutch hub spacer (19D648).

1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.

2. Lift the A/C disc and hub assembly and the A/C clutch hub spacer from the compressor shaft.

Clutch And Clutch Field Coil

4. Remove the pulley snap ring.

Clutch And Clutch Field Coil

5. Remove the A/C clutch pulley (2E884).

Clutch And Clutch Field Coil

6. CAUTION: Do not use air tools. The A/C clutch field coil (19D798) can be easily damaged.

Remove the A/C clutch field coil.

1. Note the location of the A/C clutch field coil electrical connector.

2. Install the special tool on the nose opening of the A/C compressor.

3. Install the special tool.

4. Remove the A/C clutch field coil.

Clutch And Clutch Field Coil

    Clutch And Clutch Field Coil
    Special Tool(s) 2-Jaw Puller 205-D026 (D80L-1002-L) or equivalent Installer, A/C Compressor Coil 412-065 (T89P-19623-EH) Holding Fixture, Compressor Clutch ( ...

    Installation
    1. Clean the A/C disc and field coil and pulley mounting surfaces. 2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged. Install the A/C clutch field coil. 1. Place th ...

    Other materials:

    Pinpoint Tests
    PINPOINT TEST P1464: DTC P1464: A/C DEMAND OUT OF SELFTEST RANGE Test Step Result / Action to Take P14641 RECHECK FOR THE DTC YesGO to P14642 . No The system is functioning correctly. This DTC will set if the A/C is turned on when carryi ...

    A/C Compressor Pressure Relief Valve
    An A/C compressor pressure relief valve is incorporated into the compressor A/C manifold and tube to: relieve unusually high refrigerant system discharge pressure buildups. For specifications regarding operating pressure(s), refer to Section. prevent ...

    Road Test
    NOTE: It may be necessary to have the customer ride along or drive the vehicle to point out the concern. During the road test, take into consideration the customer's driving habits and the driving conditions. The customer's concern just may be an acceptable ...