Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

2. Remove the bolt.

1. Hold the A/C disc and hub assembly (19D786) with the special tool.

2. Remove the bolt.

Air Conditioning (A/C) Compressor Shaft Seal

3. Remove the A/C disc and hub assembly and spacer (19D648).

1. Thread an 8 x 1.25 mm (0.05 in) bolt into the A/C disc and hub assembly to force it from the compressor shaft.

2. Lift the A/C disc and hub assembly and spacer from the compressor shaft.

Air Conditioning (A/C) Compressor Shaft Seal

4. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.

Air Conditioning (A/C) Compressor Shaft Seal

5. Clean the compressor nose area.

6. Insert the tip of the special tool into one of the snap ring eyes.

Air Conditioning (A/C) Compressor Shaft Seal

7. Rotate the special tool to position the tool tip and the snap ring eye closest to the A/C compressor shaft.

Air Conditioning (A/C) Compressor Shaft Seal

8. Pull the special tool up quickly while keeping the tool shaft against the side of the nose opening and remove the snap ring.

Air Conditioning (A/C) Compressor Shaft Seal

9. Engage the special tool into the inside diameter of the shaft seal.

Air Conditioning (A/C) Compressor Shaft Seal

10. Turn the tool handle clockwise to expand the tool tip inside the shaft seal.

Air Conditioning (A/C) Compressor Shaft Seal

11. Pull the seal from the A/C compressor.

Air Conditioning (A/C) Compressor Shaft Seal

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Installation
    1. CAUTION: To prevent refrigerant system contamination, do not allow dirt or other foreign materials to enter the A/C compressor. Clean the A/C compressor nose area. 2. Place the shaft seal on the s ...

    Other materials:

    Deactivation Procedure
    WARNING: If the supplemental restraint system (SRS) is being serviced, the system must be deactivated and restraint system diagnostic tools must be installed. Refer to Air Bag Supplemental Restraint System (SRS) in this section. The air bag restraint system ...

    Instrument Cluster (Removal and Installation)
    Removal and Installation All vehicles 1. CAUTION: Electronic modules are sensitive to electrical charges. If exposed to these charges, damage may result. Disconnect the battery ground cable. For additional information, refer to Section. 2. Re ...

    Purging - CIII Power Steering Pump
    Special Tool(s) Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles ...