Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. Hold the A/C disc and hub assembly (19D786) with the special tool.
2. Remove the bolt.
3. Remove the A/C disc and hub assembly and spacer (19D648).
1. Thread an 8 x 1.25 mm (0.05 in) bolt into the A/C disc and hub assembly to force it from the compressor shaft.
2. Lift the A/C disc and hub assembly and spacer from the compressor shaft.
4. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.
5. Clean the compressor nose area.
6. Insert the tip of the special tool into one of the snap ring eyes.
7. Rotate the special tool to position the tool tip and the snap ring eye closest to the A/C compressor shaft.
8. Pull the special tool up quickly while keeping the tool shaft against the side of the nose opening and remove the snap ring.
9. Engage the special tool into the inside diameter of the shaft seal.
10. Turn the tool handle clockwise to expand the tool tip inside the shaft seal.
11. Pull the seal from the A/C compressor.
Air Conditioning (A/C) Compressor Shaft Seal
Special Tool(s)
Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-098 (T94P-19703-AH)
Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-103 (T95L-19703-AH)
...
Installation
1. CAUTION: To prevent refrigerant system contamination, do not allow
dirt or other
foreign materials to enter the A/C compressor.
Clean the A/C compressor nose area.
2. Place the shaft seal on the s ...
Other materials:
Starter Drive and Flywheel Ring Gear Inspection
1. Remove the starter motor. For additional information, refer to Starter
Motor-3.8L or Starter
Motor-4.6L in this section.
2. Check the wear patterns on the starter drive gear and the flywheel ring
gear . If the wear pattern
is normal, install the sta ...
Trim Panel - Quarter, Coupe
Removal and Installation
1. Remove the upper quarter trim panel. For additional information,
refer to Trim Panel-Upper
Quarter in this section.
2. Remove the scuff plate.
3. Remove the pin-type retainers.
4. Lower the rear seat backrests.
5. Rem ...
Piston - Selection
NOTE: The cylinder bore must be within the specifications for
taper and out-of-round before fitting a
piston.
1. Select a piston size based on the cylinder bore.
2. NOTE: For precision fit, new pistons are divided into three
categories within each size ...
