Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

2. Remove the bolt.

1. Hold the A/C disc and hub assembly (19D786) with the special tool.

2. Remove the bolt.

Air Conditioning (A/C) Compressor Shaft Seal

3. Remove the A/C disc and hub assembly and spacer (19D648).

1. Thread an 8 x 1.25 mm (0.05 in) bolt into the A/C disc and hub assembly to force it from the compressor shaft.

2. Lift the A/C disc and hub assembly and spacer from the compressor shaft.

Air Conditioning (A/C) Compressor Shaft Seal

4. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.

Air Conditioning (A/C) Compressor Shaft Seal

5. Clean the compressor nose area.

6. Insert the tip of the special tool into one of the snap ring eyes.

Air Conditioning (A/C) Compressor Shaft Seal

7. Rotate the special tool to position the tool tip and the snap ring eye closest to the A/C compressor shaft.

Air Conditioning (A/C) Compressor Shaft Seal

8. Pull the special tool up quickly while keeping the tool shaft against the side of the nose opening and remove the snap ring.

Air Conditioning (A/C) Compressor Shaft Seal

9. Engage the special tool into the inside diameter of the shaft seal.

Air Conditioning (A/C) Compressor Shaft Seal

10. Turn the tool handle clockwise to expand the tool tip inside the shaft seal.

Air Conditioning (A/C) Compressor Shaft Seal

11. Pull the seal from the A/C compressor.

Air Conditioning (A/C) Compressor Shaft Seal

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Installation
    1. CAUTION: To prevent refrigerant system contamination, do not allow dirt or other foreign materials to enter the A/C compressor. Clean the A/C compressor nose area. 2. Place the shaft seal on the s ...

    Other materials:

    Assembly
    1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or bu ...

    Safety precautions
    WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. WARNING: The fuel system may be under pressure. If you hear a hissing sound near the fuel filler inlet, do not refuel until the sound ...

    Steering System (Diagnosis and Testing)
    Special Tool(s) Dial Thermometer 0-220F 023-R0007 or Equivalent Hand Held Automotive Meter 105-R0053 or Equivalent Power Steering Analyzer 211-F001 (014-00207) or Equivalent Spring Scale 211-034 (T74P-3504-Y) ...