Ford Mustang (1999-2004) Service Manual: Muffler - 3.8L
Removal and Installation
1. Raise and support the vehicle. For additional information, refer to Section.
2. Support the rear axle with a suitable jack.
3. Remove the upper arm-to-differential bolt.

4. Remove the nut and bolt and disconnect the rear shock absorbers (18124) from the axle housing.
- Discard the nut.

5. Lower the rear axle.
6. Remove the dual converter assembly flange nuts.

7. Remove the exhaust pipe assembly (5232) from the rear exhaust hanger insulator (5260).

8. Remove the exhaust hanger insulators.

9. Remove the muffler (5230).

10. CAUTION: Do not use oil or grease-based lubricants on insulators as they deteriorate the rubber.
NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure.
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
( ...
Muffler - 4.6L (2V)
Removal and Installation
1. Use a jack to support and lower the rear axle.
2. Remove the upper arm-to-differential bolt.
3. Remove the nut and bolt, and disconnect the rear shock absorbers (18124) ...
Other materials:
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel suppl ...
Brake Pads - Cobra
Removal
1. Remove brake fluid in the master cylinder reservoir until the
reservoir is half full.
2. Raise and support the vehicle.
3. Remove the tire and wheel assembly.
4. CAUTION: Install new pads if worn to or past the specified
thi ...
Safety precautions
WARNING: Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING: The fuel system may be under pressure. If you hear
a hissing sound near the fuel filler inlet, do not refuel until the
sound ...
