Ford Mustang (1999-2004) Service Manual: Muffler - 3.8L
Removal and Installation
1. Raise and support the vehicle. For additional information, refer to Section.
2. Support the rear axle with a suitable jack.
3. Remove the upper arm-to-differential bolt.

4. Remove the nut and bolt and disconnect the rear shock absorbers (18124) from the axle housing.
- Discard the nut.

5. Lower the rear axle.
6. Remove the dual converter assembly flange nuts.

7. Remove the exhaust pipe assembly (5232) from the rear exhaust hanger insulator (5260).

8. Remove the exhaust hanger insulators.

9. Remove the muffler (5230).

10. CAUTION: Do not use oil or grease-based lubricants on insulators as they deteriorate the rubber.
NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure.
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
( ...
Muffler - 4.6L (2V)
Removal and Installation
1. Use a jack to support and lower the rear axle.
2. Remove the upper arm-to-differential bolt.
3. Remove the nut and bolt, and disconnect the rear shock absorbers (18124) ...
Other materials:
Timing Drive Components
Special Tool(s)
Compressor, Valve Spring
303-567 (T97P-6565-AH)
Holding Tool, Crankshaft
303-448 (T93P-6303-A)
Aligner, Camshaft Position
303-557 (T96T-6256-B)
...
Transmission Cooling - Integral
This vehicle with an automatic transmission is equipped with an integral
transmission fluid cooler. The
cooler is contained inside of the radiator outlet tank and cannot be serviced
separately. The cooler
transfers heat from the transmission fluid to the eng ...
Fuel Filter
Removal
WARNING: Fuel supply lines on all vehicles equipped with fuel injected
engines will
remain pressurized for long periods of time after engine shutdown. Fuel system
pressure must
be relieved prior to fuel system service to prevent possible personal inj ...
