Ford Mustang (1999-2004) Service Manual: Piston

Special Tool(s)

Piston Pin Tool or equivalent 303-D034 (D81L-6135-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly

1. Using the special tool, press the piston pin out from the connecting rod and piston assembly.

Piston

2. Remove the connecting rod from the piston.

Piston

3. Clean and inspect the connecting rod and piston.

Assembly

1. Lubricate the piston pin and piston pin bore with clean engine oil.

Piston

2. NOTE: The connecting rod can be installed in either direction.

Position the piston pin in the bore aligned with the connecting rod bore.

Piston

3. Using the special tool, press the piston pin into the piston and rod assembly.

Piston

    Cylinder Head
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS- ...

    Engine (Assembly)
    Special Tool(s) Slide Hammer 307-005 (T59L-100-B) Remover Adapter, Vibration Damper 303-176 (T82L-6316-B) Installer, Crankshaft Front Seal 303-474 (T94P-6701 ...

    Other materials:

    Inspection and Verification
    WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid is "electrically hot" at all times. A protective cap or boot is provide ...

    Installation
    1. CAUTION: In order to prevent foreign material from contaminating the engine block or the engine front cover it is necessary to seal the coolant and oil passages of both components. Failure to follow these directions will result in engine damage. CAU ...

    Side airbags
    WARNING: Do not place objects or mount equipment on or near the airbag cover, on the side of the seat backs (of the front seats), or in front seat areas that may come into contact with a deploying airbag. Failure to follow these instructions may increase the ...