Ford Mustang (1999-2004) Service Manual: Pulley - CIII Pump

Special Tool(s)

Pump Pulley Replacer 211-185 (T91P-3A733-A)
Pump Pulley Remover 211-016 (T69L-10300-B)

Removal

1. Remove the drive belt.

2. Raise and support the vehicle.

3. Using the special tool, remove the pulley.

  • Inspect the pulley for paint marks in the web area near the hub. If there are two paint marks, discard and install a new pulley. If there is no paint or one paint mark, use a paint pencil to mark the web area of the pulley near the hub.

Pulley - CIII Pump

Installation

1. Using the special tool, install a new pulley.

Pulley - CIII Pump

2. Install the drive belt.

3. Lower the vehicle.

    Pulley - CII Pump
    Special Tool(s) Pump Pulley Installer 211-009 (T65P-3A733-C) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Using the special tool, remove ...

    Hose
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal and Installation CAUTION: While servicing the power steering system, make sure to plug all op ...

    Other materials:

    Manual Transmission and Clutch (Description and Operation)
    The primary function of the clutch is to couple and uncouple engine power to the transmission upon driver command. For additional information, refer to Section. Clutch Disc and Clutch Pressure Plate - 3.8L   Clutch Disc and Clutch Pressure Pl ...

    Switch - Deactivator
    Removal 1. Disconnect the battery ground cable. 2. Remove the deactivator switch. 1. Disconnect the deactivator switch electrical connector. 2. Detach the lower deactivator switch hook. 3. Detach the upper deactivator pivot. Installation 1. N ...

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused by overheating, poor lubrication or an overload situatio ...