Ford Mustang (1999-2004) Service Manual: Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. If substitution is necessary, the part must be of the same finish and property class. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

All vehicles

1. Mark the rear shock absorber (18125) relative to the protective sleeve with the vehicle in a static, level ground position (curb height).

Spring - Coil

2. Raise the vehicle.

3. Disconnect the anti-lock sensor wire.

Spring - Coil

4. Remove the bolt and the parking brake cable bracket. Discard the bolt.

Spring - Coil

Vehicles equipped with a 4.6L 2V engine

5. Remove the stabilizer bar (5A772). For additional information, refer to Stabilizer Bar in this section.

All vehicles

6. Support the differential housing with a jack stand.

7. Position the special tool 014-00942 under the rear lower suspension arm and bushing-to-axle pivot bolt.

8. Remove and discard the pivot bolt and nut.

Spring - Coil

9. Remove the spring (5560).

1. Slowly lower the arm with the special tool 014-00942.

2. Remove the rear spring and the rear spring insulators (5536).

Spring - Coil

    Spring - Coil
    Special Tool(s) Hi-Lift Jack 014-00942 or Equivalent ...

    Installation
    All vehicles 1. NOTE: Inspect the insulators for wear or damage. Install new insulators if necessary. Install the upper insulator on the spring. 2. Install the lower insulator on the lower arm. ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern is with the evaporative emission (EVAP) system. 2. Visually inspect for the following obvious signs of mechanical damage. Visual Inspection Chart Mechanical Fuel filler cap EVAP test port ...

    Assembly
    Initial assembly 1. Coat the new differential drive pinion bearing cup(s) with lubricant. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A. 2. Using the special tool, install the diff ...

    Heater Hose Coupling
    Special Tool(s) Remover, Heater Hose Inlet Tube 412-042 (T85T-18539-AH) Disconnect Tool, Heater Hose 412-127 Material Item Specification MERPOL - ESE-M99B144-B Disconnect CAUTION: Do not attempt to install a ...