Ford Mustang (1999-2004) Service Manual: Removal
1. Remove brake master cylinder filler cap (2162). Check brake fluid level in brake master cylinder reservoir (2K478). Remove fluid until brake master cylinder reservoir is half full.
2. Raise and support the vehicle.
3. Remove the wheel and tire assembly. .
4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install pads in complete axle sets.
Inspect the pads for wear and contamination.
5. Remove the caliper bolts.
1. Hold the guide pins stationary.
2. Remove and discard the caliper bolts.
6. CAUTION: Do not pry in caliper sight hole to retract pistons as this can damage the pistons and boots.
CAUTION: When removing the disc brake caliper (2B120), never allow it to hang from the brake hose. Provide a suitable support.
Lift the caliper off the anchor plate (2B292).
7. Remove the pads and the pad slippers.
1. Remove the pads and verify thickness.
2. Remove and discard slippers.
8. Measure the front brake disc thickness.
- Install a new front brake disc (1125) if not within specification.
9. Inspect the disc brake caliper.
- If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.
10. Inspect the front disc brake anchor plate assembly.
- Check the guide pin boots for damage.
- Check the guide pins for binding and damage.
- Worn or damaged pins should be installed new.
Pads
...
Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other
contaminants to contact the
pad lining material. Do not install contaminated pads.
NOTE: Install all hardware supplied with pad kits. ...
Other materials:
Steering System (Diagnosis and Testing)
Special Tool(s)
Dial Thermometer 0-220F
023-R0007 or Equivalent
Hand Held Automotive Meter
105-R0053 or Equivalent
Power Steering Analyzer
211-F001 (014-00207) or
Equivalent
Spring Scale
211-034 (T74P-3504-Y)
...
Autolamps
WARNING: In severe weather conditions, it may be necessary to
switch your headlamps on manually.
Note: If the vehicle is equipped with autolamps, it will have the
windshield wiper rainlamp feature. When the windshield wipers are
turned to low- or high-speed wi ...
Rear Disc Brake (Description and Operation)
WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts
eyes, flush eyes with
running water for 15 minutes. Get medical attention if irritation
persist ...