Ford Mustang (1999-2004) Service Manual: Removal
1. Remove brake master cylinder filler cap (2162). Check brake fluid level in brake master cylinder reservoir (2K478). Remove fluid until brake master cylinder reservoir is half full.
2. Raise and support the vehicle.
3. Remove the wheel and tire assembly. .
4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install pads in complete axle sets.
Inspect the pads for wear and contamination.
5. Remove the caliper bolts.
1. Hold the guide pins stationary.
2. Remove and discard the caliper bolts.
6. CAUTION: Do not pry in caliper sight hole to retract pistons as this can damage the pistons and boots.
CAUTION: When removing the disc brake caliper (2B120), never allow it to hang from the brake hose. Provide a suitable support.
Lift the caliper off the anchor plate (2B292).
7. Remove the pads and the pad slippers.
1. Remove the pads and verify thickness.
2. Remove and discard slippers.
8. Measure the front brake disc thickness.
- Install a new front brake disc (1125) if not within specification.
9. Inspect the disc brake caliper.
- If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.
10. Inspect the front disc brake anchor plate assembly.
- Check the guide pin boots for damage.
- Check the guide pins for binding and damage.
- Worn or damaged pins should be installed new.
Pads
...
Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other
contaminants to contact the
pad lining material. Do not install contaminated pads.
NOTE: Install all hardware supplied with pad kits. ...
Other materials:
General Information
INTRODUCTION
In the past, when cars were simpler, diagrams were simpler. All components
were connected by wires, and
diagrams seldom exceeded 4 pages in length. Today, some wiring diagrams require
more than 16 pages. It
would be impractical to expect a servi ...
Camshaft End Play - OHC Engines
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Remove the roller followers. Refer to the appropriate section in Group 303
for the procedure.
2. Use a Dial Indicator Gauge with Holding Fixt ...
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for signs
of heat damage.
Inspect the bearings, bearing cups a ...
