Ford Mustang (1999-2004) Service Manual: Removal
1. Remove brake master cylinder filler cap (2162). Check brake fluid level in brake master cylinder reservoir (2K478). Remove fluid until brake master cylinder reservoir is half full.
2. Raise and support the vehicle.
3. Remove the wheel and tire assembly. .
4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install pads in complete axle sets.
Inspect the pads for wear and contamination.
5. Remove the caliper bolts.
1. Hold the guide pins stationary.
2. Remove and discard the caliper bolts.
6. CAUTION: Do not pry in caliper sight hole to retract pistons as this can damage the pistons and boots.
CAUTION: When removing the disc brake caliper (2B120), never allow it to hang from the brake hose. Provide a suitable support.
Lift the caliper off the anchor plate (2B292).
7. Remove the pads and the pad slippers.
1. Remove the pads and verify thickness.
2. Remove and discard slippers.
8. Measure the front brake disc thickness.
- Install a new front brake disc (1125) if not within specification.
9. Inspect the disc brake caliper.
- If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.
10. Inspect the front disc brake anchor plate assembly.
- Check the guide pin boots for damage.
- Check the guide pins for binding and damage.
- Worn or damaged pins should be installed new.
Pads
...
Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other
contaminants to contact the
pad lining material. Do not install contaminated pads.
NOTE: Install all hardware supplied with pad kits. ...
Other materials:
Release Cable - Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is
disconnected for any
reason, such as transmission removal, clutch pedal components or clutch
release lever cable
replacement, it is imperative the correct method for installing the clut ...
Module - Daytime Running Lamps (DRL)
Removal
1. CAUTION: Electronic modules are sensitive to static electrical
charges. If exposed
to these charges, damage can result.
Disconnect the battery ground cable.
2. Remove the daytime running lamps (DRL) module and bracket assembly
(15A270).
...
Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vibration
diagnosis. Every rotating component will have an angu ...