Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the engine air cleaner outlet pipe. For additional information, refer to Section.

3. Disconnect the vacuum hose and the idle air control (IAC) valve electrical connector.

Upper Intake Manifold

4. Disconnect the throttle position (TP) sensor electrical connector and the evaporative emissions (EVAP) return tube.

Upper Intake Manifold

5. Disconnect the accelerator and the speed control cables from the throttle body cam.

Upper Intake Manifold

6. Remove the bolts and position the accelerator cable bracket assembly aside.

Upper Intake Manifold

7. Disconnect the differential pressure feedback exhaust gas recirculation (EGR) system electrical and vacuum connections.

Upper Intake Manifold

8. Disconnect the EGR vacuum regulator solenoid electrical and vacuum connections.

Upper Intake Manifold

9. Disconnect the positive crankcase ventilation (PCV) tube.

Upper Intake Manifold

10. Disconnect the vacuum hoses.

Upper Intake Manifold

11. Disconnect the following:

  • Ignition coil electrical connector.
  • Radio interference capacitor electrical connector.
  • Spark plug wires.

Upper Intake Manifold

12. Disconnect the vacuum hose.

Upper Intake Manifold

13. NOTE: For ease in installation, record the location of the long bolts and the short bolts.

Remove the upper intake manifold.

1. Remove the 12 bolts.

2. Remove the upper intake manifold.

Upper Intake Manifold

14. Remove and discard the upper intake manifold gasket.

Upper Intake Manifold

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake mani ...

    Other materials:

    Engine (Removal)
    Special Tool(s) Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Heavy Duty Floor Crane 014-00071 or equivalent Removal WARNING: Do not smoke or ...

    Wheel Leaks
    Material Item Specification Professional Choke and Linkage Cleaner F8AZ-19520-AB WSS-M14P10- B Aluminum Wheel Repair Compound ESA-M4G280- A WARNING: Wheel repairs that use welding or peening are not approved. An inner tube ...

    Removal
    1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the spark plugs. For additional information, refer to Section . 3. Position the piston of the cylinder being serviced at the bottom of the stro ...