Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Drain the cooling system. For additional information, refer to Section.

3. Recover the refrigerant. For additional information, refer to Section.

4. Remove the air cleaner outlet tube. For additional information, refer to Section.

5. Remove the RH ignition coil cover bolts and the cover.

Valve Cover RH

6. Disconnect the ignition coil electrical connectors.

Valve Cover RH

7. Remove the ignition coils.

Valve Cover RH

8. Remove the throttle body. For additional information, refer to Section.

9. Disconnect the fuel tube spring lock coupling. For additional information, refer to Section.

10. Disconnect the heater hose.

Valve Cover RH

11. Disconnect the A/C suction tube at the accumulator.

Valve Cover RH

12. Disconnect and remove the A/C suction tube.

Valve Cover RH

13. Remove the nut and separate the A/C tube from the condenser.

Valve Cover RH

14. Disconnect the A/C tube at the evaporator.

Valve Cover RH

15. Remove the A/C tube.

1. Disconnect the pin-type retainer.

2. Remove the A/C tube.

Valve Cover RH

16. Disconnect the evaporative emissions (EVAP) return tube.

Valve Cover RH

17. Disconnect the wiring harness from the valve cover stud bolt.

Valve Cover RH

18. Remove the bolts and the RH valve cover.

Valve Cover RH

19. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the sealing surfaces and inspect the valve cover gaskets. If necessary, install new gaskets. Make sure the gaskets are correctly seated on the valve cover.

Valve Cover RH

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Installation
    1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, o ...

    Other materials:

    Evaporative Emission Repair Verification Drive Cycle
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Drive Cycle Recommendations NOTE: The following procedure is designed to execute and complete the evap ...

    Crankshaft Main Bearing Journal - Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance. 1. Remove the crankshaft main bearing caps and crankshaft main bearing. ...

    Lumbar Motor
    Removal and Installation All vehicles 1. Remove the front seat. For additional information, refer to Seat-Front Power in this section. 2. Disconnect the power seat track electrical connector. 3. Remove the four seat track bolts. Vehicles with standar ...