Ford Mustang (1999-2004) Service Manual: Starter Motor - 3.8L
Removal
WARNING: When servicing starter motor (11002) or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid (11390) is "electrically hot" at all times. A protective cap or boot is provided over this terminal that must be installed after servicing. Be sure to disconnect the battery negative cable before servicing the starter. Failure to follow these instructions may result in personal injury.
WARNING: When working in area of the starter motor, be careful to avoid touching hot exhaust components. Failure to follow these instructions may result in personal injury.
NOTE: When working on the starter system, make sure the anti-theft system is deactivated (if equipped.)
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Raise and support the vehicle. For additional information, refer to Section.
3. Remove the ground cable nut.
4. Remove the cap.
5. Remove the nuts and position aside the wires.
6. Remove the bolts and the starter motor.
Installation
1. To install, reverse the removal procedure.
Relay Switch
1. Disconnect the battery ground cable. For additional information, refer
to Section.
2. Remove the power distribution box cover.
3. Remove the starter relay from the power distribution box.
I ...
Starter Motor - 4.6L
Removal
WARNING: When servicing starter motor (11002) or carrying out other
underhood work in
the vicinity of the starter motor, be aware that the heavy gauge battery
input lead at the starter
...
Other materials:
Intermediate One-Way Clutch
Intermediate Clutch Cylinder Disassembled View
Disassembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Remove the intermediate one-way clutch.
1. Remove the ...
Timing Chain
Removal
1. Remove the timing cover. For additional information, refer to Engine
Front Cover in this section.
2. Remove the camshaft position sensor drive gear.
1. Remove the bolt.
2. Remove the camshaft position sensor drive gear.
3. Rotate the ...
Cylinder Head - Distortion
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Use a straight edge and a feeler gauge to inspect the cylinder head for
flatness. If the cylinder
head is distorted, install a new cylinder head.
Cylinder Bore -Cleaning ...