Ford Mustang (1999-2004) Service Manual: Starter Motor - 4.6L
Removal
WARNING: When servicing starter motor (11002) or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid (11390) is "electrically hot" at all times. A protective cap or boot is provided over this terminal that must be installed after servicing. Be sure to disconnect the battery negative cable before servicing the starter. Failure to follow these instructions can result in personal injury.
WARNING: When working in area of the starter motor, be careful to avoid touching hot exhaust components. Failure to follow these instructions can result in personal injury.
NOTE: When working on the starter system, make sure the anti-theft system is deactivated (if equipped.)
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Raise and support the vehicle. For additional information, refer to Section.
3. Remove the red starter solenoid safety cap.
4. Remove the starter solenoid nuts and position aside the wires.
5. NOTE: To ease removal, remove the upper, concealed bolt first.
Remove the three starter motor bolts.
6. Remove the starter motor.
Installation
1. Position the starter motor to the engine.
2. NOTE: To ease installation, first install the two lower bolts finger tight, then install the upper, concealed bolt. Tighten all three bolts to specification.
Install the three starter motor bolts.
3. Connect the starter motor solenoid and starter motor cable connections.
4. Install the red starter solenoid safety cap.
5. Lower the vehicle.
6. Connect the battery ground cable.
Starter Motor - 3.8L
Removal
WARNING: When servicing starter motor (11002) or carrying out other
underhood work in
the vicinity of the starter motor, be aware that the heavy gauge battery
input lead at the starter
...
Engine Ignition - 3.8L
General Specifications
Torque Specifications
...
Other materials:
Push Rod
Removal
CAUTION: Mark the components removed for correct location.
1. Remove the rocker arms (6564). For additional information, refer to
Rocker Arm in this section.
2. Remove the push rods (6565).
3. Inspect the components. For additional information, ...
Safety Belt Tongue Rotated on Belt
1. Grasp the belt tongue and pull the belt webbing down to form a loop
through the upper (longer
and narrower) slot in the tongue.
2. Rotate and fold the belt webbing over itself within the slot to remove the
twist.
3. Pull the excess belt webbing back th ...
Vacuum Control Motor - Air Damper Door
Removal
1. Remove the instrument panel. For additional information, refer to Section.
2. Disconnect the vacuum hose.
3. Remove the vacuum control motor.
1. Remove the steel clip.
2. Loosen the nuts.
Installation
1. To install, reverse the removal proc ...