Ford Mustang (1999-2004) Service Manual: Starting System (Diagnosis and Testing)

Refer to Wiring Diagrams Cell 20 , Starting System for schematic and connector information.

Special Tool(s)

Digital Multimeter 105-R0051 or equivalent
Starting System (Description and Operation)
Starter Motor The starter motor is a 12-volt unit that has the starter solenoid mounted on the drive end housing and functions as follows: The current flows through the solenoid energizing coil unt ...

Inspection and Verification
WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid is "electric ...

Other materials:

Piston - Ring-to-Groove Clearance
1. Inspect the piston for ring land damage or accelerated wear. 2. Measure the piston ring-to-groove clearance. Refer to the appropriate section in Group for the procedure. If out of specification, install new components as necessary. Refer to the a ...

Flywheel Runout Check
Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface. 2. Turn the flywheel (6375); if the runout exceeds the ...

Knock
Knock, which can occur on all driving phases, has several causes including damaged teeth or gearset. In most cases, one of the following conditions will occur: 1. A gear tooth damaged on the drive side is a common cause of the knock. This can usually be cor ...