Ford Mustang (1999-2004) Service Manual: Supercharger Cooling System Flushing
1. WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot coolant or steam blow out of the degas bottle when removing the pressure relief cap, wait until the engine has cooled, then wrap a thick cloth around the pressure relief cap and turn it slowly. Step back while the pressure is released from the cooling system. when you are sure all the pressure has been released, (still with a cloth) turn and remove the pressure relief cap.
Once pressure is released, remove the pressure relief cap.

2. Drain the cooling system. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section.
3. NOTE: Refer to the cooling system flusher manufacturer's operating instructions for specific vehicle hook-up.
Using an appropriate cooling system flusher, flush the intercooler cooling system.
Use Premium Cooling System Flush VC-1 meeting Ford specification ESR-M14P7-A.
4. Fill the cooling system. For additional information, refer to Supercharger Cooling System Draining, Filling and Bleeding in this section.
Supercharger Cooling System Draining, Filling and
Bleeding
Draining
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
syste ...
Water Pump
Removal and Installation
1. Disconnect the battery ground cable.
2. Drain the coolant. For additional information, refer to Supercharger Cooling
System Draining,
Filling and Bleeding in this section ...
Other materials:
Radiator
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
NOTE: Radiator removal and installation is similar for both 3.8L and
4.6L vehicles. ...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sma ...
Safety Belt Buckle - Front Seat
Removal
Driver and passenger seat
1. Remove the front seat. For additional information, refer to Section.
2. Remove the nut and the safety belt buckle.
Driver seat only
3. Disconnect the safety belt buckle electrical connector.
Installation
1. To install, ...
