Ford Mustang (1999-2004) Service Manual: Supply Manifold

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the upper intake manifold. For additional information, refer to Section.

3. Relieve the fuel pressure. For additional information, refer to Section.

4. Disconnect the fuel line. For additional information, refer to Section.

5. Position the wiring harness aside.

  • Disconnect the RH fuel injector electrical connectors.
  • Separate the harness from the RH fuel supply manifold stud bolt.

Supply Manifold

6. Disconnect the fuel pressure sensor.

  • Disconnect the electrical connector.
  • Disconnect the vacuum hose.

Supply Manifold

7. Position the wiring harness aside.

  • Disconnect the LH fuel injector electrical connectors.
  • Separate the harness from the LH fuel supply manifold stud bolt.

Supply Manifold

8. Remove the fuel supply manifold.

  • Remove the four bolts.

Supply Manifold

Installation

1. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.

To install, reverse the removal procedure.

    Installation
    1. Position the wiring harness: Install the wiring harness retainer onto the LH valve cover stud bolt. Install the wiring harness retainer into the power steering reservoir. 2. Connect the EC ...

    Accessory Drive
    General Specifications Item Specification Accessory drive belt 6 ribs Supercharger drive belt 8 ribs Torque Specifications ...

    Other materials:

    Transmission Draining and Filling
    Material Item Specification DEXRON III (ATF) Transmission Fluid XT-2-QDX DEXRON III 1. Remove the drain plug and drain the transmission. Position a suitable drain pan under the transmission. 2. Clean and install the drain plug. 3. N ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sm ...

    Front Bumper Cover
    Removal and Installation NOTE: Mustang shown, GT and Cobra similar. 1. Remove the pin-type retainers and the radiator upper sight shield. 2. Remove the two pin-type retainers (one each side). 3. Remove the four front bumper cover nuts (two each side). 4. ...