Ford Mustang (1999-2004) Service Manual: Installation

1. Position the wiring harness:

  • Install the wiring harness retainer onto the LH valve cover stud bolt.
  • Install the wiring harness retainer into the power steering reservoir.

Wiring Harness

2. Connect the ECT sensor electrical connector.

Wiring Harness

3. Connect the CMP sensor electrical connector.

Wiring Harness

4. Connect the following generator electrical connectors:

  • Battery power supply wire.
  • Voltage regulator.

Wiring Harness

5. Connect the electrical connector.

Wiring Harness

6. Connect the electrical connector.

Wiring Harness

7. Install the battery supply wire to the power distribution box stud.

Wiring Harness

8. NOTE: LH side is shown, RH side is similar.

Connect the two radio ignition interference capacitor electrical connectors.

Wiring Harness

9. Connect the RH HO2S electrical connector.

Wiring Harness

10. Install the wiring harness bracket bolt.

Wiring Harness

11. Connect the engine control jumper harness electrical connector.

Wiring Harness

12. Connect the transmission main control harness electrical connector.

Wiring Harness

13. Connect the LH ignition coil electrical connectors.

Wiring Harness

14. Install the LH ignition coil cover and bolts.

Wiring Harness

15. Connect the heated positive crankcase ventilation (PCV) vlave electrical connector.

Wiring Harness

16. Connect the RH ignition coil electrical connectors.

Wiring Harness

17. Install the RH ignition coil cover and bolts.

Wiring Harness

18. Install the wiring harness retainers into the dash panel.

Wiring Harness

19. Connect the following connectors:

  • The 42 pin engine bulkhead electrical connector.
  • The 16 pin electrical connector.

Wiring Harness

20. Install the upper intake manifold. For additional information, refer to Section.

21. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.

Connect the battery ground cable. For additional information, refer to Section.

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to ...

    Supply Manifold
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Fai ...

    Other materials:

    Cleaning
    1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod. 2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the dimensions corresponding to the coupling size. 3. Assemble the pad to the tool. 4. Coat the abrasive pad with PAG Refri ...

    Differential Housing Cover
    Removal 1. Raise and support the vehicle. 2. NOTE: Empty the lubricant into a clean container for reuse. Remove the differential housing cover (4033). 1. Remove the 10 bolts and drain the lubricant from the differential housing (4010). 2. Remove the d ...

    Condenser Core
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: If an A/C condenser core leak is suspected, the A/C condenser core must be l ...