Ford Mustang (1999-2004) Service Manual: Installation
1. Position the wiring harness:
- Install the wiring harness retainer onto the LH valve cover stud bolt.
- Install the wiring harness retainer into the power steering reservoir.

2. Connect the ECT sensor electrical connector.

3. Connect the CMP sensor electrical connector.

4. Connect the following generator electrical connectors:
- Battery power supply wire.
- Voltage regulator.

5. Connect the electrical connector.

6. Connect the electrical connector.

7. Install the battery supply wire to the power distribution box stud.

8. NOTE: LH side is shown, RH side is similar.
Connect the two radio ignition interference capacitor electrical connectors.

9. Connect the RH HO2S electrical connector.

10. Install the wiring harness bracket bolt.

11. Connect the engine control jumper harness electrical connector.

12. Connect the transmission main control harness electrical connector.

13. Connect the LH ignition coil electrical connectors.

14. Install the LH ignition coil cover and bolts.

15. Connect the heated positive crankcase ventilation (PCV) vlave electrical connector.

16. Connect the RH ignition coil electrical connectors.

17. Install the RH ignition coil cover and bolts.

18. Install the wiring harness retainers into the dash panel.

19. Connect the following connectors:
- The 42 pin engine bulkhead electrical connector.
- The 16 pin electrical connector.

20. Install the upper intake manifold. For additional information, refer to Section.
21. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.
Connect the battery ground cable. For additional information, refer to Section.
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Failure to ...
Supply Manifold
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Fai ...
Other materials:
Component Tests
Brake Booster
1. Check the hydraulic brake system for leaks or insufficient fluid.
2. With the transmission (7003) in NEUTRAL, stop the engine (6007) and
apply the parking brake
control (2780). Apply the brake pedal several times to exhaust all
va ...
Cooler - Fluid
Removal
1. Raise and support the vehicle.
2. Disconnect the power steering hoses.
3. Remove the bolt and routing bracket.
4. Remove the bolts and the power steering fluid cooler.
Installation
1. To install, reverse the removal procedure.
2. Fill and ...
Assembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check the fluid passage in the ...
