Ford Mustang (1999-2004) Service Manual: Valve Tappets

Material

Valve Tappets

Removal

CAUTION: If removing more than one valve tappet, mark the components removed for correct location.

1. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.

2. Remove the push rods. For additional information, refer to Push Rod .

3. Remove the eight valve tappets.

1. Remove the bolts.

2. Remove the tappet guide plate and retainer.

3. Remove the valve tappets.

Valve Tappets

Installation

1. NOTE: Lubricate the valve tappet with clean engine oil before installing.

To install, reverse the removal procedure.

Valve Tappets

    Valve Springs
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Removal 1. Remove the LH and the RH valve covers. For additional information, refer to Valve Cover-LH and V ...

    Camshaft
    Material Removal 1. Remove the valve tappets. For additional information, refer to Valve Tappets in this section. 2. Remove the timing chain. For additional information, refer to Timing Chain ...

    Other materials:

    Evaporative Emission System Leak Test
    Special Tool(s) Evaporative Emission System Tester 310-F007 (134-00056) or equivalent Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The evaporat ...

    Ignition Coil-On-Plug
    Material Item Specification Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent ESE-M1C171- A Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section ...

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if badly scored or damaged. 2. Check fluid passage in the cl ...