Ford Mustang (1999-2004) Service Manual: Coupling

Removal and Installation

1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the steering column shaft has rotated the clockspring must be removed and recentered.

NOTE: Discard the steering column shaft pinch bolt and the lower intermediate shaft-to-steering gear pinch bolt upon removal. Do not reuse, install new bolts.

Remove the pinch bolts and disconnect the coupling from the column.

Coupling

2. Remove the coupling.

Coupling

3. To install, reverse the removal procedure.

    Steering Column Shaft
    Removal and Installation 1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the ...

    Steering Column (Disassembly and Assembly)
    Special Tool(s) Steering Column Locking Lever Tool (Shop Fabricated) ...

    Other materials:

    Crankshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Crankshaft main bearing journals must be within specifications before checking runout. Use the Dial Indicator Gauge with Holding Fixtur ...

    Extension Housing
    Special Tool(s) Installer, Bearing Cup 204-039 (T77F-1217-B) Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Disassembly and Assembly   1. Remove the bolt and the output shaft speed (OSS) sensor. 2. Remove the bolt a ...

    Acceleration Control (Diagnosis and Testing)
    Inspection and Verification 1. Verify the customer's concern by operating the acceleration control system to duplicate the condition. 2. Inspect to determine if any of the following mechanical concerns apply: Visual Inspection Chart Mechanical ...