Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing

Disassembly

1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.

2. Remove the foam weather seal.

Evaporator Core Housing

3. Remove the screws and remove the heater core.

Evaporator Core Housing

4. Remove the screws and remove the A/C recirculating air duct.

Evaporator Core Housing

5. Remove the vacuum reservoir.

1. Disconnect the vacuum line.

2. Remove the screw.

Evaporator Core Housing

6. Remove the heater air damper door motor.

1. Disconnect the vacuum lines.

2. Loosen the nuts and unclip the motor.

Evaporator Core Housing

7. Release the vacuum harness from the housing.

8. Remove the screws and remove the resistor.

Evaporator Core Housing

9. Disconnect the jumper wire.

Evaporator Core Housing

10. Disconnect the main harness.

Evaporator Core Housing

11. Remove the screws.

Evaporator Core Housing

12. Remove the blower motor.

Evaporator Core Housing

13. Remove the screws and remove the duct.

Evaporator Core Housing

14. Remove the mounting brackets.

Assembly

1. To assemble, reverse the disassembly procedure.

 

    Heater Core
    Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...

    Air Conditioning
    General Specifications Torque Specifications ...

    Other materials:

    Camber and Caster Adjustment - Front
    All vehicles 1. Remove the rivet. Loosen the nuts and bolt. Vehicles requiring camber adjustment 2. Move the front suspension camber adjusting plate (3B391) to the required camber setting. Vehicles requiring caster adjustment 3. NOTE: If caster adjustment ...

    Water Bypass Hose - 3.8L
    Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section. 2. Remove the bypass hose. 3. To install, reverse the removal procedure. 4. Fill and bleed the co ...

    Principles of Operation
    Multifunction Wipers The front wiper/washer feature controls the speed of the front windshield wipers and the amount of washer fluid sprayed on the front windshield when requested by the customer. There are five (5) wiper modes: OFF, LOW, HIGH, INT ...