Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.
2. Remove the foam weather seal.

3. Remove the screws and remove the heater core.

4. Remove the screws and remove the A/C recirculating air duct.

5. Remove the vacuum reservoir.
1. Disconnect the vacuum line.
2. Remove the screw.

6. Remove the heater air damper door motor.
1. Disconnect the vacuum lines.
2. Loosen the nuts and unclip the motor.

7. Release the vacuum harness from the housing.
8. Remove the screws and remove the resistor.

9. Disconnect the jumper wire.

10. Disconnect the main harness.

11. Remove the screws.

12. Remove the blower motor.

13. Remove the screws and remove the duct.

14. Remove the mounting brackets.
Assembly
1. To assemble, reverse the disassembly procedure.
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Air Conditioning
General Specifications
Torque Specifications
...
Other materials:
Load Carrying
LOAD LIMIT
Vehicle Loading – With and Without a Trailer
Vehicle Loading – With and Without a Trailer
This section will guide you in the proper loading of your vehicle and/or
trailer, to keep your loaded vehicle weight within its design rating
capability, w ...
Engine System - General Information
General Specifications
Engine
NOTE: This section contains information, steps and procedures that may
not be specific to your
engine.
This section covers general procedures and diagnosis and testing of the engine
system, except for
exhaust emission control ...
Lamp Switch - Brake Pedal Position (BPP)
Removal
1. Disconnect the battery ground cable.
2. Remove the brake pedal position (BPP) switch.
1. Remove the clip.
2. Remove the retainer.
3. Disconnect the electrical connector.
4. Remove the BPP switch.
Installation
1. NOTE: When the b ...
