Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.
2. Remove the foam weather seal.
3. Remove the screws and remove the heater core.
4. Remove the screws and remove the A/C recirculating air duct.
5. Remove the vacuum reservoir.
1. Disconnect the vacuum line.
2. Remove the screw.
6. Remove the heater air damper door motor.
1. Disconnect the vacuum lines.
2. Loosen the nuts and unclip the motor.
7. Release the vacuum harness from the housing.
8. Remove the screws and remove the resistor.
9. Disconnect the jumper wire.
10. Disconnect the main harness.
11. Remove the screws.
12. Remove the blower motor.
13. Remove the screws and remove the duct.
14. Remove the mounting brackets.
Assembly
1. To assemble, reverse the disassembly procedure.
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Air Conditioning
General Specifications
Torque Specifications
...
Other materials:
Cylinder Head Temperature (CHT) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information
refer to Section.
2. Disconnect the cylinder head temperature sensor connector.
3. Remove the CHT sensor.
Installation
1. To install, reverse the removal procedure. ...
Camshaft Position (CMP) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the camshaft position (CMP) sensor.
Disconnect the connector.
Remove the bolts and the sensor.
Installation
1. To install, reverse t ...
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number must be installed if installation becomes necessary. ...
