Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.
2. Remove the foam weather seal.
3. Remove the screws and remove the heater core.
4. Remove the screws and remove the A/C recirculating air duct.
5. Remove the vacuum reservoir.
1. Disconnect the vacuum line.
2. Remove the screw.
6. Remove the heater air damper door motor.
1. Disconnect the vacuum lines.
2. Loosen the nuts and unclip the motor.
7. Release the vacuum harness from the housing.
8. Remove the screws and remove the resistor.
9. Disconnect the jumper wire.
10. Disconnect the main harness.
11. Remove the screws.
12. Remove the blower motor.
13. Remove the screws and remove the duct.
14. Remove the mounting brackets.
Assembly
1. To assemble, reverse the disassembly procedure.
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Air Conditioning
General Specifications
Torque Specifications
...
Other materials:
Thermostat - 3.8L
Material
Item
Specification
Gasket Adhesive
TA-6 or equivalent
WSS-M2G408-
A
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine cool ...
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional
information, refer to Wheel
Hub-Cobra in this section.
2. Install the knuckle.
1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do ...
Oil Pan
Special Tool(s)
3 Bar Engine Support Kit
303-F072
Lifting Bracket Set, Engine
303-D095 (D94L-6001-A) or
equivalent
Material
...
