Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing

Disassembly

1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.

2. Remove the foam weather seal.

Evaporator Core Housing

3. Remove the screws and remove the heater core.

Evaporator Core Housing

4. Remove the screws and remove the A/C recirculating air duct.

Evaporator Core Housing

5. Remove the vacuum reservoir.

1. Disconnect the vacuum line.

2. Remove the screw.

Evaporator Core Housing

6. Remove the heater air damper door motor.

1. Disconnect the vacuum lines.

2. Loosen the nuts and unclip the motor.

Evaporator Core Housing

7. Release the vacuum harness from the housing.

8. Remove the screws and remove the resistor.

Evaporator Core Housing

9. Disconnect the jumper wire.

Evaporator Core Housing

10. Disconnect the main harness.

Evaporator Core Housing

11. Remove the screws.

Evaporator Core Housing

12. Remove the blower motor.

Evaporator Core Housing

13. Remove the screws and remove the duct.

Evaporator Core Housing

14. Remove the mounting brackets.

Assembly

1. To assemble, reverse the disassembly procedure.

 

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