Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Cobra

Removal and Installation

1. Disconnect the accelerator cable and the speed control cable.

Exhaust Gas Recirculation (EGR) Valve - Cobra

2. Remove the accelerator cable bracket bolts.

Exhaust Gas Recirculation (EGR) Valve - Cobra

3. Release the clip and position the accelerator cable bracket and the cables aside.

Exhaust Gas Recirculation (EGR) Valve - Cobra

4. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Exhaust Gas Recirculation (EGR) Valve - Cobra

5. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Exhaust Gas Recirculation (EGR) Valve - Cobra

6. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Exhaust Gas Recirculation (EGR) Valve - Cobra

7. Disconnect the vacuum hoses from the fuel pulse damper and the EGR vacuum regulator solenoid.

Exhaust Gas Recirculation (EGR) Valve - Cobra

8. Disconnect the vacuum hose from the EGR valve.

Exhaust Gas Recirculation (EGR) Valve - Cobra

9. Disconnect the vacuum hoses at the back of the supercharger and position the vacuum harness aside.

Exhaust Gas Recirculation (EGR) Valve - Cobra

10. Remove the vacuum accessory bracket mounting nut.

Exhaust Gas Recirculation (EGR) Valve - Cobra

11. Remove the mounting bolts, and the vacuum accessory bracket.

Exhaust Gas Recirculation (EGR) Valve - Cobra

12. Disconnect the exhaust manifold to EGR valve tube.

Exhaust Gas Recirculation (EGR) Valve - Cobra

13. NOTE: Discard the EGR valve gasket.

Remove the mounting bolts and the EGR valve.

Exhaust Gas Recirculation (EGR) Valve - Cobra

14. NOTE: Install a new EGR valve gasket.

To install, reverse the removal procedure.

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