Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Mach I

Removal and Installation

1. Remove the air intake scoop. For additional information, refer to Section.

2. Remove the exhaust gas recirculation (EGR) valve.

1. Disconnect the EGR tube upper fitting.

2. Disconnect the vacuum hose.

3. Remove the two bolts and remove the EGR valve and gasket.

Exhaust Gas Recirculation (EGR) Valve - Mach I

3. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the mating surfaces.

4. To install, reverse the removal procedure.

  • Install a new gasket.
    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
    Removal and Installation NOTE: 3.8L shown, 4.6L (2V) similar. 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaus ...

    Other materials:

    Fuel Injectors
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near ...

    Checking MyKey system status
    You can find information about your programmed MyKeys by using the information display. MYKEY DISTANCE Tracks the distance when drivers use a MyKey. The only way to delete the accumulated distance is by using an admin key to clear your MyKey. If the distance ...

    Valve Cover - LH
    Removal and Installation 1. Position the ignition wires (12281) aside. 2. Disconnect the positive crankcase ventilation (PCV) valve (6758). 3. Remove the ignition coil and position aside. 1. Disconnect the electrical connector. 2. Disconnect the ac ...