Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Mach I

Ford Mustang (1999-2004) Service Manual / Engine / Engine Emission Control / Exhaust Gas Recirculation (EGR) Valve - Mach I

Removal and Installation

1. Remove the air intake scoop. For additional information, refer to Section.

2. Remove the exhaust gas recirculation (EGR) valve.

1. Disconnect the EGR tube upper fitting.

2. Disconnect the vacuum hose.

3. Remove the two bolts and remove the EGR valve and gasket.

Exhaust Gas Recirculation (EGR) Valve - Mach I

3. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the mating surfaces.

4. To install, reverse the removal procedure.

  • Install a new gasket.
    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
    Removal and Installation NOTE: 3.8L shown, 4.6L (2V) similar. 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaus ...

    Other materials:

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. NOTE: Synchronizer components are not interchangeable. During disassembly, mark each individual synchronizer for assembly. Synchronizer hubs and sleeves are a selected a ...

    Lock Cylinder - Door
    Removal 1. NOTE: Individual lock cylinders are repaired by discarding the inoperative cylinder and building a new lock cylinder using the appropriate lock repair package. The lock repair package includes a detailed instruction sheet to build the ne ...

    Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector information. Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalen ...