Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to Section.
2. Remove the exhaust gas recirculation (EGR) valve.
1. Disconnect the EGR tube upper fitting.
2. Disconnect the vacuum hose.
3. Remove the two bolts and remove the EGR valve and gasket.

3. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
Clean and inspect the mating surfaces.
4. To install, reverse the removal procedure.
- Install a new gasket.
Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bra ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube
Removal and Installation
NOTE: 3.8L shown, 4.6L (2V) similar.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the exhaust gas recirculation (EGR) valve tube from the
exhaus ...
Other materials:
Cylinder Head (Disassembly and Assembly of Subassemblies)
Special Tool(s)
Compressor, Valve Spring
303-381(T91P-6565-A)
Compressor Spacer, Valve
Spring
303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal
303-383 (T91P-6571-A)
Material
Item
Specification
Sup ...
Ignition Lock Cylinder - Functional
Removal and Installation
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the ignition switch lock cylinder (11582).
1. Insert the ignition key and turn to the RUN position.
2. Using a 1/8-inch d ...
Removal
1. Remove the rear exterior trim mouldings.
2. Remove the clips
3. Remove the 13 Torx screws and the seal compression panel.
4. Remove the staples.
5. Remove the staples from the number one bow.
6. Remove the rear rail weatherstrip retainers from ea ...
