Ford Mustang (1999-2004) Service Manual: Exhaust Gas Recirculation (EGR) Valve - Mach I

Removal and Installation

1. Remove the air intake scoop. For additional information, refer to Section.

2. Remove the exhaust gas recirculation (EGR) valve.

1. Disconnect the EGR tube upper fitting.

2. Disconnect the vacuum hose.

3. Remove the two bolts and remove the EGR valve and gasket.

Exhaust Gas Recirculation (EGR) Valve - Mach I

3. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the mating surfaces.

4. To install, reverse the removal procedure.

  • Install a new gasket.
    Exhaust Gas Recirculation (EGR) Valve - Cobra
    Removal and Installation 1. Disconnect the accelerator cable and the speed control cable. 2. Remove the accelerator cable bracket bolts. 3. Release the clip and position the accelerator cable bra ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
    Removal and Installation NOTE: 3.8L shown, 4.6L (2V) similar. 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaus ...

    Other materials:

    Vacuum Control Motor - Air Damper Door
    Removal 1. Remove the instrument panel. For additional information, refer to Section. 2. Disconnect the vacuum hose. 3. Remove the vacuum control motor. 1. Remove the steel clip. 2. Loosen the nuts. Installation 1. To install, reverse the removal proc ...

    Exterior Lighting
    Torque Specifications Exterior Lighting The exterior lighting system consists of the following components: headlamps (13008) parking lamps rear lamps (13404) high mounted stoplamp license lamps front turn lamps reversing lamps fog ...

    Exhaust System Neutralizing
    WARNING: Exhaust gases contain carbon monoxide, which is harmful to health and potentially lethal. Repair exhaust system leaks immediately. Never operate the engine in an enclosed area. WARNING: Exhaust system components are hot. NOTE: Neutralize the exhau ...