Ford Mustang (1999-2004) Service Manual: Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

Removal and Installation

NOTE: 3.8L shown, 4.6L (2V) similar.

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaust manifold.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Position the bracket assembly aside.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

4. Disconnect the EGR tube from the EGR valve.

Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube

5. Remove the exhaust manifold-to-EGR valve tube.

6. To install, reverse the removal procedure.

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fi ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - Cobra
    Removal and Installation 1. Remove the EGR valve. For addditional information, refer to Exhaust Gas Recirculation (EGR) Valve-Cobra in this section. 2. With the vehicle in NEUTRAL, position it on ...

    Other materials:

    Push Rods - Inspection
    1. CAUTION: Do not attempt to straighten push rods. Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate section in Group 303 for the procedure. The push rods ca ...

    Input Shaft and Bearing
    Special Tool(s) Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) Remover/Installer, Bearing Tube 308-024 (T75L-7025-B) Disas ...

    Principles of Operation
    There are four main principles involved with the basic theory of operation: heat transfer latent heat of vaporization relative humidity effects of pressure Heat Transfer If two substances of different temperature are placed near each other, t ...