Ford Mustang (1999-2004) Service Manual: Exhaust System (Description and Operation)
WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to repair any part of the system until it has cooled. Be especially careful when working around the three way catalytic converter. The temperature of the three way catalytic converter rises to a high level after only a few minutes of engine operation.
CAUTION: When repairing exhaust system or removing exhaust components, disconnect all heated oxygen sensors (HO2S) at the wiring connectors to prevent damage to the heated oxygen sensors and wiring harness. For additional information, refer to Section for location of the heated oxygen sensors.
The exhaust system:
- contains dual three-way catalytic converters.
- has a crossover pipe downstream of the three way catalytic converters (4.6L).
- has two upstream heated oxygen sensors mounted before the three-way catalytic converters.
- the production muffler and tailpipe assembly is a one-piece design exhaust system.
Exhaust System - 3.8L
Exhaust System - 4.6L (2V)
Exhaust System - 4.6L (4V)
Exhaust System
Torque Specifications
...
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
( ...
Other materials:
Index Card
Place an index card or a piece of paper between the weatherstrip and the
sealing surface, then close
the door. Slowly withdraw the index card or paper after the door is closed and
check the amount of
pressure on the weatherstrip. There should be a medium amo ...
Wheel Hub and Bearing
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number or an equivalent part must be installed, if i ...
Wheel
Removal and Installation
1. Disconnect the battery ground cable (14301) and wait at least one minute
to allow the depletion
of the restraint system backup power supply.
2. Turn the steering wheel to the straight-ahead position and the ignition
switch to ...
