Ford Mustang (1999-2004) Service Manual: Exhaust System (Description and Operation)

WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to repair any part of the system until it has cooled. Be especially careful when working around the three way catalytic converter. The temperature of the three way catalytic converter rises to a high level after only a few minutes of engine operation.

CAUTION: When repairing exhaust system or removing exhaust components, disconnect all heated oxygen sensors (HO2S) at the wiring connectors to prevent damage to the heated oxygen sensors and wiring harness. For additional information, refer to Section for location of the heated oxygen sensors.

The exhaust system:

  • contains dual three-way catalytic converters.
  • has a crossover pipe downstream of the three way catalytic converters (4.6L).
  • has two upstream heated oxygen sensors mounted before the three-way catalytic converters.
  • the production muffler and tailpipe assembly is a one-piece design exhaust system.

Exhaust System - 3.8L

Exhaust System - 3.8L

 

Exhaust System - 3.8L

Exhaust System - 4.6L (2V)

Exhaust System - 4.6L (2V)

 

Exhaust System - 4.6L (2V)

Exhaust System - 4.6L (4V)

Exhaust System - 4.6L (4V)

 

Exhaust System - 4.6L (4V)

    Exhaust System
    Torque Specifications ...

    Exhaust System (Diagnosis and Testing)
    Symptom Chart Condition Possible Sources Action Noisy or leaking exhaust Broken or loose clamps, hangers or isolators. Punctures in the muffler ( ...

    Other materials:

    Changing a fuse
    Fuses WARNING: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. If electrical components in your vehicle are not working, a fuse may have blo ...

    Pinpoint Test E: LFC 15/DTC B1916 - Driver Air Bag Circuit Shorted to Battery or Ignition
    Normal Operation The restraints control module (RCM) checks for driver air bag circuit shorts to battery or ignition by monitoring the voltage of circuit 614 (GY/OG) and 615 (GY/WH) at pins 3 and 4. If the RCM detects a short to battery or ignition on e ...

    Pinpoint Test K: LFC 35/DTC B1935 - Passenger Air Bag Circuit Resistance Low
    Normal Operation The restraints control module (RCM) monitors the resistance of the passenger air bag ignitor by measuring the resistance between pins 6 and 7. If the RCM detects low resistance between these pins, it will store a diagnostic trouble code ...