Ford Mustang (1999-2004) Service Manual: Fuel Injection Supply Manifold and Fuel Injector
Material
Item | Specification |
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP | WSS-M2C153- H |
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to Section.
3. Release the fuel pressure. For additional information, refer to Section.
4. Disconnect the fuel supply hose spring lock coupling. For additional information, refer to Section.
5. Remove the exhaust gas recirculation (EGR) valve and the exhaust manifold-to-EGR valve tube. For additional information, refer to Section.
6. Remove the throttle body and spacer assembly.
7. Disconnect the vacuum hose.
8. Disconnect the fuel pulse damper electrical connector and the vacuum hose.
9. NOTE: RH shown, LH similar.
Disconnect the eight fuel injector electrical connectors.
10. Separate the fuel charging wiring harness from the fuel injection supply manifold in four places.
11. Remove the fuel supply manifold mounting studs.
12. Remove the fuel supply manifold and fuel injectors as an assembly.
13. Remove the anti-rotation clips and the fuel injectors from the fuel supply manifold.
14. NOTE: Always install new O-rings.
NOTE: Lubricate the O-rings with clean engine oil to aid installation.
NOTE: Make sure the anti-rotation clips are installed.
To install, reverse the removal procedure.
Fuel Charging Wiring Harness
Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...Fuel Charging and Controls - Mach I 4.6L (4V)
General Specifications Torque Specifications ...Other materials:
Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate
...
Principles of Operation
There are four main principles involved with the basic theory of
operation:
heat transfer
latent heat of vaporization
relative humidity
effects of pressure
Heat Transfer
If two substances of different temperature are placed near each other,
t ...
Identification Tags
All vehicles are equipped with a Vehicle Certification Label, located
on the driver side door lock post.
For correct transmission identification, refer to the code in the space
marked TR.
For model, service ID level or build date information, refer ...