Ford Mustang (1999-2004) Service Manual: Functionality
With the ignition switch in the RUN position, voltage is applied through the warning indicator I circuit 904 (LG/RD) to the voltage regulator. This turns the regulator on, allowing current to flow from battery sense A circuit 36 (YE/WH) to the generator field coil. When the engine is started, the generator begins to generate alternating current (AC) which is internally converted to direct current (DC). This current is then supplied to the vehicle's electrical system through the output (B+) terminal of the generator.
Once the generator begins generating current, a voltage signal is taken from the generator stator and fed back to the regulator internally. This voltage feedback signal (typically half the battery voltage) is used to turn off the warning indicator.
With the system functioning normally, the generator output current is determined by the voltage of the A circuit. The A circuit voltage is compared to a set voltage internal to the regulator, and the regulator controls the generator field current to maintain the correct generator output.
The set voltage will vary with temperature and is typically higher in cold temperatures and lower in warm temperatures. This allows for better battery recharge in the winter and reduces the chance of overcharging in the summer.
Battery Positive Output Circuit 38 (B+) (BK/OG)
The generator output is supplied through the battery positive output (B+) terminal on the back of the generator to the battery and electrical system.
I Circuit 904 (LG/RD)
The I (ignition) circuit is used to turn on the voltage regulator. This circuit is powered up with the ignition key in the run position. This circuit is also used to turn the charging system warning indicator on if there is a fault in the charging system operation.
A Circuit 36 (YE/WH)
The A circuit or battery sense circuit is used to sense battery voltage. This voltage is used by the regulator to determine generator output. This circuit is used to supply current to the generator field (rotor). The amount of current supplied to the rotor will determine generator output.
Charging System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 12 , Charging System for schematic and
connector information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalent
SABRE Premium B ...
Inspection and Verification
WARNING: Batteries contain sulfuric acid. Avoid contact with
skin, eyes, or clothing.
Also, shield your eyes when working near batteries to protect against
possible splashing of the
acid so ...
Other materials:
Front End Body Panels
Torque Specifications
Front End Body Panels
The front end body panel components consist of the following:
air deflectors
cowl grille
fenders
fender splash shields
hood
hood hinges
hood weatherstrip
radiator grille opening panel
...
Engine (Installation)
Special Tool(s)
Heavy Duty Floor Crane
014-00071 or equivalent
Spreader Bar
303-D089 (D93P-6001-A3) or
equivalent
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent ...
Installation
1. NOTE: LH shown; RH similar.
Install the camshafts.
Lubricate the camshafts with clean engine oil.
2. Install the camshaft bearing cap assemblies and tighten the bolts in the
sequence shown.
3. Install the bolts.
4. CAUTION: Timing marks must be a ...
